L. Hu et al. / Materials Research Bulletin 46 (2011) 244–251
245
with additive Irgacure 2959 were also prepared. The photopoly-
merization kinetics of acrylate systems initiated by LDH-2959, and
both LDH-2959 and Irgacure 2959 was investigated in detail. The
mechanical and thermal properties, and microstructures of the
formed nanocompsites were examined.
(–CH–CH2–S–), 1.62 (CH3–C–CH3), 1.46–1.33 (–Si–CH2–CH2–),
1.46–1.33 (–Si–CH2–CH2–).
FTIR (NaCl plate, cmꢀ1): 3600-3100 (–OH), 1735 (C55O of ester
group), 1667 (C55O abutted on the aromatic ring), 1600 (C55C of the
aromatic ring), 1046 (Si–O).
2. Experimental
2.2.3. Modification of LDH with SDS
The coprecipitation method was used to prepare the SDS-
modified LDH. 17.3 g SDS, 11.3 g (0.03 mol) Al(NO3)3ꢁ9H2O, and
23 g (0.09 mol) Mg(NO3)2ꢁ6H2O were dissolved into 300 mL of
deionic water, and stirred vigorously at 70 8C. The pH value of 10
was maintained by adding 1.0 M NaOH aqueous solution via a
peristaltic pump. The formed homogenous suspension was aged at
75 8C for 24 h, and then washed by deionic water to remove
unreacted SDS, obtaining a SDS-modified MgAl-LDH, named LDH-
DS, as a milk-white suspension.
2.1. Materials
Sodium dodecyl sulfate (SDS), Mg(NO3)2ꢁ6H2O, Al(NO3)3ꢁ9H2O
and sodium hydroxid were all purchased from Sinopharm
Chemical Reagent Co. (Shanghai, China). Thioglycolic acid was
purchased from Aldrich Chemical Co. 2-Hydroxy-40-(2-hydro-
xyethoxy)-2-methylpropiophenone (Irgacure 2959) and 1,6-
hexamethyldiol diacrylate (HDDA) were supplied by Ciba
Specialty Chemicals and Eternal Chemical Co., Taiwan, respec-
tively. 4-Dimethylamino pyridine (DMAP), p-toluene sulphonic
acid (PTSA) and dimethylacetamide (DMAC) were purchased
from Shanghai First Reagent Co. 4-Dimethylaminopyridine p-
toluenesulfonate (DPTS) was prepared from the reaction of
DMAP with PTSA according to the literature reported by Moore
and Stupp [23]. 3-(2,3-Epoxypropoxy)propyltrimethoxysilane
(KH-560) was purchased from Nanjing Yudeheng Chemical Co.
EB270, which is an aliphatic urethane acrylate with a molar
mass of 1500 g molꢀ1 and an unsaturation concentration of
1.33 mmol gꢀ1, was offered by Cytec Industries Inc., USA. All
chemicals were used as received without further purification
except for KH-560, which was purified by distillation under
reduced pressure before use.
2.2.4. Intercalation of TMS-2959 into LDH-DS
For intercalating TMS-2959 into LDH, a proper amount of water
suspension containing 3.0 g LDH-DS was dispersed into 200 mL of
toluene, and then distilled by azeotropy to remove water,
obtaining a LDH-DS suspension in toluene. Then 200 mL of DMAC
was mixed with 200 mL of LDH-DS toluene suspension, and
vigorously stirred at 100 8C until LDH-DS uniformly dispersed in
DMAC. After toluene was removed under vacuum, 15 g TMS-2959
was added, stirred at 120 8C for 30 h under nitrogen atmosphere.
The product, named LDH-2959, was collected by filtrating washed
repeatedly with toluene to remove the unreacted TMS-2959, and
finally dispersed in toluene for further use.
2.2.5. Preparation of formulations for UV curing
2.2. Synthesis
The primary formulation utilized in this study was consisted of
a 7:3 (w/w) mixture of EB270 as an oligomer to HDDA as a
monomer, and LDH-2959 loadings of 1, 3, 5 wt% as toluene
suspensions, respectively. The formulation was stirred until a
complete dispersion was achieved, and then distilled to remove
toluene under vacuum. For preventing any unexpected polymeri-
zation, all the operations were performed in the dark. Every
formulation was divided into two samples, including one with only
LDH-2959 addition, referred as a-1, a-3 and a-5 (series A), and the
other added with additional 3 wt% Irgacure 2959 based on series A,
and referred as b-1, b-3 and b-5 (series B). And the formulation for
preparing the pure polymer film as a reference was consisted of a
7:3 (w/w) mixture of EB270 to HDDA and 3 wt% Irgacure 2959.
2.2.1. Synthesis of thioglycolic acetate-modified 2959 (TA-2959)
Thioglycolic acid (11.04 g, 0.12 mol), Irgacure 2959 (22.4 g,
0.1 mol) and DPTS (0.672 g) were mixed with 50 mL of toluene in a
150 mL three-neck flask with a Dean-Stark trap, and stirred
overnight at 125 8C under refluxing in nitrogen atmosphere. Then
toluene was removed by rotary evaporation under reduced
pressure. The crude product was diluted with 60 mL of CH2Cl2,
washed with saturated NaHCO3 aq. (5ꢂ 100 mL) and distilled
water (3ꢂ 100 mL). The organic phase was dried with anhydrous
MgSO4 overnight, and then filtrated and distilled, obtaining the
product, named TA-2959, as a yellowish liquid (yield: 91%).
1H NMR (300 MHz, CDCl3):
d (ppm) 8.04–7.98 (–CH55CH–C–
CO–), 6.93–6.87 (–O–C–CH55CH–), 4.49–4.43 (–COO–CH2–CH2–),
4.24–4.19 (–COO–CH2–), 3.27–3.23 (HS–CH2–), 2.0–1.94 (HS–
CH2–), 1.57 (CH3–C–CH3).
FTIR (NaCl plate, cmꢀ1): 3600–3100 (–OH), 2571 (–SH), 1735
(C55O of ester group), 1667 (C55O abutted on the aromatic ring),
1600 (C55C of the aromatic ring).
2.2.6. Preparation of UV-cured polymer/LDH nanocomposite
The above formulations were exposed to a medium pressure
mercury lamp (2 KW, Fusion UV Systems, USA) situated at 10 cm
above the moving belt in air to form tack free films (Scheme 1).
2.3. Measurements
2.2.2. Synthesis of trimethoxysilane-modified 2959 (TMS-2959)
The 1H NMR spectra were recorded with a DMX-300 MHz
instrument (Bruker, Germany) using CDCl3 as a solvent. The FTIR
spectra were obtained with a Nicolet MAGNA-IR 750 spectrometer.
The UV–Vis spectra were measured with a SHIMADZU UV-2401pc
instrument in dichloromethane with the concentration of
1.25 ꢂ 10ꢀ2 g Lꢀ1. The X-ray diffraction (XRD) patterns were
recorded using a Rigaku D/Max-rA rotating anode X-ray diffrac-
In
a
typical synthesis, into
a
50 mL round-bottom flask
mixture of KH-560
equipped with
a
mechanical stirrer,
a
(4.727 g, 0.02 mol), TA-2959 (5.96 g, 0.02 mol), triethylamine
(0.179 g) as a catalyst and CH2Cl2 (30 mL) was added, and stirred
at 40 8C under nitrogen atmosphere. Completion of the reaction
was confirmed by the disappearance of characteristic –SH peak at
2570 cmꢀ1 in the FT-IR spectrum. Finally, a modified Irgacure 2959
by KH-560, named TMS-2959, was obtained as a yellowish liquid
(yield: 97%).
tometer equipped with a Cu Ka tube and Ni filter (l = 0.1542 nm).
The high resolution transmission electron microscope (HR-TEM)
images were obtained with JEOL-2011 instrument, operated at an
acceleration voltage of 200 kV. The samples were ultramicrotomed
with a diamond knife on a LKB Pyramitome to give 60-nm thick
slices. The photopolymerization kinetics analysis was carried out
on a modified CDR-1 DSC apparatus (Shanghai Balance Instrument
1H NMR (300 MHz, CDCl3):
d (ppm) 8.09–8.06 (–CH55CH–C–
CO–), 6.98–6.94 (–O–C–CH55CH–), 4.54–4.45 (–COO–CH2–CH2–),
4.29–4.26 (–COO–CH2–), 4.01–3.88 (–CH–CH2–S–), 3.76–3.31
(CH3–O–Si–, –CH2–CH2–O–CH2–, –S–CH2–COO–), 3.13–3.09