Table 1: Batch optimization of a-arylation of oxindole.[a]
denoted as solution A. Precatalyst 2 was dissolved in THF or
toluene, indicated as solution B. Due to the rapid activation of
precatalyst 2 in the presence of a base, we added 0.2 mol% of
acetic acid to prevent any base-induced decomposition.
Solution C contained aqueous KOH (with TBAB added
when toluene was used as the solvent). The three streams
passed through three check valves and were mixed in a cross.
The resulting biphasic mixture was further flowed through a
heated stainless steel packed-bed for the indicated time. After
the reactor, a back-pressure regulator (BPR) was placed to
prevent any boiling of solvent. After passing the BPR, the
reaction mixture was quenched with degassed saturated
aqueous NH4Cl and ethyl acetate, and collected in a sampler.
After variations of reaction time, temperature, amount of
KOH, and concentration, the optimal conditions for the
reaction between 3a and 4a were found as shown in Table 2.
Entry
Pd Source
Base
Solvent
Yield [%][b]
1
2
3
4
5
6
7
8
9
10
[Pd(dba)2]
[Pd(dba)2]
[Pd(dba)2]
2
KHMDS
LiHMDS
2.0m KOH
LiHMDS
2.0m KOH
2.0m KOH
2.0m KOH
2.0m KOH
2.0m KOH
2.0m KOH
THF/Tol
THF/Tol
THF/H2O
THF/Tol
THF/H2O
THF/H2O
Tol/H2O
Tol/H2O
THF/H2O
Tol/H2O
<5
12
<5
5
42
30
<5
43
88
91
2
2[c]
2
2[d]
2
2[d]
[a] Reaction conditions: A mixture of 3a (0.5 mmol), 4a (0.55 mmol),
dodecane (50 mL), catalyst (Pd 1 mol%, XPhos 1–1.5 mol%), and base
in the indicated solvent (0.5 mL THF or Tol when 1.0 mL of aq. 2.0m
KOH was used as the base, and 0.25 mL THF when 1.1 mL of 0.5m
KHMDS in Tol or 0.55 mL of 1.0m LiHMDS in Tol as the base) was
stirred at 608C for 3 min. [b] determined by GC with dodecane as internal
standard. [c] with 0.5 mol% XPhos added. [d] 5.0 mol% of tetrabuty-
lammonium bromide (TBAB) was added as phase-transfer catalyst
(PTC). [e] The reactions were run at 1008C for 3 min.
Table 2: Optimized flow conditions for a-arylation of 3a.[a]
Solvent
t [s]
Flow rate [mLminÀ1
]
Yield [%][b]
A
B
C
THF
Tol
120
80
64
89
16
22
160
224
>95
>95
[a] Reaction conditions: The volume of the packed bed was 448 mL;
Solution A: 3a (1.25m), 4a (1.28m), dodecane (0.35m) in THF or Tol;
Solution B: 2 (0.05m) and AcOH (0.01m) in THF or Tol; Solution C:
KOH (2.0m) (and 0.025m of TBAB for Tol reaction) in water.
[b] Determined by GC with dodecane as the internal standard.
yield.[8b] Using 2 as the palladium source, a variety of different
reaction conditions were compared. While the use of 2 did not
offer any improvement when LiHMDS was used as the base
(Table 1, entry 4), we observed promising results with a
biphasic, THF/aqueous KOH system (Table 1, entry 5).
Interestingly, the addition of 0.5 mol% XPhos provided no
improvement (Table 1, entry 6). We next examined a toluene/
aqueous KOH biphasic system, for which the addition of a
phase-transfer catalyst (PTC) was required to observe
significant conversion to product (Table 1, entry 7 and 8).
Among several tested PTCs, tetrabutylammonium bromide
(TBAB) was found to be superior in terms of conversion and
commercial cost. When the reactions were run at elevated
temperature (1008C) for 3 min, both THF/aqueous KOH and
toluene/aqueous KOH systems gave full conversion and
similar yields (Table 1, entry 9 and 10). To our knowledge,
these results are the first example of significantly increased
reaction rates for a-arylation in a biphasic system.[9,10] Thus,
by using palladacycle 2 as the precatalyst, and water as a
cosolvent to dissolve all inorganic salts, two efficient systems
were identified for further study under continuous-flow
conditions.
As this reaction proceeded best at 1008C, a toluene/H2O
mixture was more suitable due to the lower pressure and
slightly higher reaction rates observed in flow than that for
THF/H2O. Accordingly, in the remainder of this study, a
toluene/H2O system was employed.
Next we wanted to integrate these arylation conditions
into an a-arylation/alkylation sequence for a modular and
continuous synthesis of 3,3-disubstituted oxindoles
(Scheme 1, 3 to 6). Multistep continuous-flow reactions are
challenging due to increased complexity as compared to a
single-step flow reaction; flow rate (i.e., reaction time)
synergy, solvent compatibility, and the effect of byproducts
and impurities must be considered and optimized. Only a few
multistep continuous flow syntheses have been described.[11,1g]
Nonetheless, we felt that 3-alkyl-3-aryl-2-oxindoles could be
produced in a continuous-flow fashion by taking advantage of
the biphasic system and eliminating any intermediate workup
and purification. To examine the feasibility of this trans-
formation, we first tested the benzylation of isolated 5a under
biphasic conditions (Table 3, 5a to 6a). In batch, using TBAB
in a toluene/1.5m KOH mixture, this benzylation was
complete in less than 5 min at 1008C. Preliminary study
under flow conditions of this alkylation step indicated that
mixing efficiency was critical, as use of an open tubing reactor
led to generally lower and variable yields depending on the
flow rate employed. When a packed-bed reactor was
employed we found that the reaction was complete in 40 s.
Based on the studies described above, we constructed a
flow set-up for the continuous a-arylation/alkylation
Recently, our group has reported that a packed-bed
À
microreactor was successful in promoting biphasic C N cross-
coupling in flow because of its dramatically enhanced mixing
capacity in comparison to that observed with open tubing.[2b]
In the current a-arylation case, we observed that a packed-
bed microreactor was also required for effective mixing. Thus,
we applied our biphasic conditions in continuous-flow using a
set-up including a stainless steel packed-bed reactor (see the
Supporting Information). All liquid streams were introduced
by syringe pumps. Substrate 3a, halide 4a, and internal
standard (dodecane) were dissolved in THF or toluene,
Angew. Chem. Int. Ed. 2011, 50, 6396 –6400
ꢀ 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim