Organic Process Research & Development
COMMUNICATION
mass was refluxed for 8ꢀ10 h. After completion of the reaction
(monitored by TLC, CHCl3:CH3OH; 9.5:0.5), the excess alkali
was neutralized by acetic acid (9 L), and product was extracted in
DCM (2 ꢁ 5 L). The organic layer was concentrated under
vacuum and flash chromatographed to give 1.44 kg of (S)-
propranolol in 73% yield and greater than 98% HPLC purity.
The compound was purified using The Reveleris Flash system
on 1.5 kg pf prepacked 40 μ silicagel cartridge supplied by Grace-
USA, and the mobile phase was ethyl acetate:cyclohexane (9:1).
7.13ꢀ7.26 (d, 2H). Anal. calcd for C13H17NO4: C, 62.14; H,
6.82; N, 5.57. Found: C, 62.1; H, 6.81; N, 5.61.
[Chiral HPLC analysis; Chiral Technologies CHIRALCEL
ADH column; eluent, n-hexane:ethanol:diethyl amine; flow rate,
0.8 mL/min; detector, 254 nm (tR = 17.09 min) (tS = 18.71
min).]
Synthesis of (S)-5-((4-(2-Methoxyethyl)phenoxy)methyl)-
3-isopropyloxazolidin-2-one (10). (S)-5-((4-(2-Methoxyeth-
yl)phenoxy)methyl)oxazolidin-2-one (9) (9 kg, 35.8 mol) was
added to a mixture of sodium hydride 60% dispersion in mineral
oil (3.15 kg, 78.76 mol), in NMP (45 L) at 0ꢀ5 °C under inert
atmosphere. 2-Bromopropane (14.94 kg, 121.45 mol) was added
in four equal lots over 20 min, and the reaction mass was
gradually heated to 60ꢀ65 °C for 5ꢀ6 h. After TLC (CHCl3:
CH3OH; 9.5:0.5) showed disappearance of 9, it was cooled to
5ꢀ10 °C, and methanol (6.5 L) was added and poured on ice
cold water (180 L). The product was filtered and washed with
water (2 ꢁ 15 L). The solid was dried under reduced pressure to
give 7.88 kg of ((S)-5-((4-(2-methoxyethyl)phenoxy)methyl)-3-
isopropyloxazolidin-2-one (10) as an off-white solid in 75% yield
and greater than 96% HPLC purity and greater than 99% chiral
purity.
MP = 92 °C,34 [α]D = ꢀ21.6 (c = 1.02, EtOH). MS(CI)
20
calcd for C16H21NO2 (M+H)/z, 260.34; found (M+H)/z,
260.1. 1H NMR (400 MHz, CDCl3): δ = 1.32 (d, 6H), 3.07ꢀ
3.25 (m, 3H), 4.09ꢀ4.23 (m, 2H), 4.49 (m, 1H), 5.52 (br s, 2H),
6.78 (d, J = 7.5 Hz, 1H), 7.25ꢀ7.50 (m, 4H), 7.77ꢀ7.81 (m,
1H), 8.20ꢀ8.26 (m, 1H). Anal. calcd for C16H21NO2: C, 74.1;
H, 8.16; N, 5.4. Found: C, 74.2; H, 8.19; N, 5.51.
[Chiral HPLC analysis; Chiral Technologies CHIRALCEL
OD-R column; eluent, 0.1 M sodium perchlorate/acetonitrile =
60/40; flow rate, 0.5 mL/min; detector, 254 nm (tS = 14.1 min)
(tR = 15.27 min), Chiral purity: 99.88%.]
Synthesis of (S)-Propranolol Hydrochloride. To a solution
of (S)-propranolol (1) (1.3 kg, 5.01 mol) in isopropanol (8 L)
was bubbled dry HCl gas at 0ꢀ5 °C for 30 min, and the resulting
solid was filtered and dried under vacuum to give 1.23 kg of (S)-
propranolol hydrochloride in 84% yield and greater than 99.7%
HPLC purity.
[α]D20 = 31.2 (c = 0.8, CHCl3) MS(CI) calcd for C16H23NO4
(M+H)/z, 294.36; found (M+H)/z, 294.1. 1H NMR (400 MHz,
CDCl3): δ = 1.19ꢀ1.21 (d, 2H), 2.80ꢀ2.84 (t, 2H), 3.34 (s,
3H), 3.46ꢀ3.49 (m, 1H), 3.54ꢀ3.58 (t, 2H), 3.62ꢀ3.66 (t, 1H),
4.04ꢀ4.17 (m, 1H), 4.77ꢀ4.83 (m, 1H), 6.81ꢀ6.83 (d, 2H),
7.13ꢀ7.26 (d, 2H). Anal. calcd for C16H23NO4: C, 65.51; H, 7.9;
N, 4.77. Found: C, 65.41; H, 7.72; N, 4.71.
[Chiral HPLC analysis; Chiral Technologies CHIRALCEL
ADH column; eluent: n-hexane:ethanol:diethyl amine; flow rate,
0.8 mL/min; detector, 254 nm (tR = 9.5 min) (tS = 10.69 min).]
Synthesis of (S)-Metoprolol (2). Potassium hydroxide flakes
(85%, 25.23 kg, 449.74 mol) were added to a solution of 1:1
aqueous ethanol (143 L). The solution was stirred for 10 min,
and (S)-5-((4-(2-methoxyethyl)phenoxy)methyl)-3-isopropyloxa-
zolidin-2-one (10) (7 kg, 23.86 mol) was added. The resulting
reaction mass was refluxed for 8ꢀ10 h. After TLC (CHCl3:
CH3OH; 9.5:0.5) showed completion of reaction, excess alkali
was neutralized by acetic acid (∼22 L), and product was
extracted in DCM (2 ꢁ 30 L). The organic layer was concen-
trated under reduced pressure to give 5.36 kg of (S)-metoprolol
in 83% yield and greater than 95% HPLC purity as a semisolid
mass and greater than 99% chiral purity.
20
MP = 194ꢀ195 °C, [α]D = ꢀ25.6 (c = 1.05, EtOH); lit.
MP6,7 194ꢀ196 °C, [α]D20 = ꢀ25.6 (c = 1.05, EtOH). MS(CI)
calcd for C16H21NO2 (M+H)/z, 260.34; found (M+H)/z,
1
260.1. H NMR (400 MHz, D2O): δ = 1.40ꢀ1.42 (d, 6H),
3.34ꢀ3.59 (m, 3H), 4.27ꢀ4.36 (m, 2H), 4.48ꢀ4.8 (m, 1H),
7.03ꢀ7.05 (d, 1H), 7.51ꢀ7.55 (t, 1H), 7.61ꢀ7.96 (m, 3H),
7.98ꢀ7.99 (d, 1H), 8.30ꢀ8.32 (m, 1H). Anal. calcd for
C16H22ClNO2: C, 64.97; H, 7.50; N, 4.74. Found: C, 64.88;
H, 7.44; N, 4.71.
[Chiral HPLC analysis; Chiral Technologies CHIRALCEL
OD-R column; eluent, 0.1 M sodium perchlorate/acetonitrile =
60/40; flow rate, 0.5 mL/min; detector, 254 nm (tS = 14.1 min)
(tR = 15.27 min); chiral purity, 99.88%.]
Synthesis of (S)-5-((4-(2-Methoxyethyl)phenoxy)methyl)-
oxazolidin-2-one (9). S-TGT (5 kg, 16.8 mol) was added to a
mixture of 4-(2-methoxyethyl) phenol (8) (7.65 kg, 50.4 mol)
and powdered potassium hydroxide (250 g) containing moisture
less than 6% in methyl isobutyl ketone (25 L). The resulting
reaction mass was heated to 110ꢀ115 °C for 2ꢀ3 h. After TLC
(CHCl3:CH3OH; 9.5:0.5) showed disappearance of S-TGT, it
was cooled and maintained under stirring at 0ꢀ10 °C for 2 h.
The precipitated solid was filtered and washed with cold MIBK
(20 L), and the wet cake was dissolved in DCM (30 L). The
organic layer was washed with 10% aqueous sodium hydroxide
solution to remove unreacted phenol. The DCM layer was
washed with sodium chloride followed by dilute hydrochloric
acid and concentrated under vacuum, and the solid was cry-
stallized from methanol (6 L) to give 9.5 kg of (S)-5-((4-
(2-methoxyethyl)phenoxy)methyl) oxazolidin-2-one (9) as an
off-white solid in 75% yield in greater than 97% HPLC purity and
greater than 99% chiral purity.
[α]D20 = ꢀ8.72 (c = 10, CHCl3).29 MS(CI) calcd for C15H25-
NO3 (M+H)/z, 268.36; found (M+H)/z, 268.1. 1H NMR (400
MHz, CDCl3): δ = 1.08ꢀ1.09 (d, 6H), 2.62 (br s, 2H),
2.69ꢀ2.85 (m, 5H), 3.34 (s, 3H), 3.54 (t, 2H), 3.92ꢀ3.99 (m,
2H), 4.01ꢀ4.03 (m, 1H), 6.83ꢀ6.85 (d, 2H), 7.11ꢀ7.26 (d,
2H). Anal. calcd for C15H25NO3: C, 67.38; H, 9.42; N, 5.24.
Found: C, 67.41; H, 9.72; N, 5.71.
[Chiral HPLC analysis; DAICEL CHIRALCEL OD (4.6 ꢁ
25 cm) column; eluent, hexane/ethylalcohol/diethylamine = 70/
30/0.1; flow rate, 0.5 mL/min; detector, 254 nm (tR = 9.7 min)
(tS = 11.77 min); chiral purity: 99.8%.]
Synthesis of (S)-Metoprolol Succinate. (S)-Metoprolol (2)
(1.45 kg, 5.423 mol) was dissolved in acetone (4.35 L) and
stirred for 10 min. Succinic acid (667 g, 6.6 mol) was added, and
the resulting reaction mass was refluxed for 1 h. The clear
reaction mass was gradually cooled to 5ꢀ10 °C and stirred
for 30ꢀ60 min. The precipitated (S)-metoprolol succinate was
filtered and washed with cold acetone (500 mL), and the resulting
MP = 107 °C, [α]D20 = 8.45 (c = 0.5, CHCl3). MS(CI) calcd
for C13H17NO4 (M+Na)/z, 274.28; found (M+Na)/z, 274.1. 1H
NMR (400 MHz, CDCl3): δ = 2.8ꢀ2.84 (t, 2H), 3.34 (s, 3H),
3.52ꢀ3.62 (m, 3H), 3.73ꢀ3.78 (t, 1H), 4.08ꢀ4.16 (m, 2H),
4.92ꢀ4.98 (m, 1H), 5.66 (br s, 1H), 6.74ꢀ6.84 (d, 2H),
1369
dx.doi.org/10.1021/op2001518 |Org. Process Res. Dev. 2011, 15, 1365–1370