10712 J. Am. Chem. Soc., Vol. 121, No. 46, 1999
Gray et al.
graphite are commonly used in such reactions, but rapid catalyst
deactivation and a lack of selectivity has meant that such
catalysts are far from ideal. In this paper, we describe the use
of solid acid catalysts for the continuous conversion of alcohols
to linear and branched ethers, to cyclic ethers, to aryl ethers
and to acetals and ketals in good yields with high selectivities.
Although the first report of an acid catalyzed reaction in an
SCF was over fifty years ago,15 it is only in the last 10 years
thatthenumberofpapersonthesubjecthasgrownsubstantially.16-22
Eckert16 has reported Friedel-Crafts alkylation of phenol in near
critical water, with the water itself acting as the acid catalyst.
There are a number of reports23,24 of the oligomerization of
supercritical isopentane or isobutane over a solid zeolite catalyst,
with the supercritical reactant also acting as the solvent. This
method is attractive because heterogeneous catalysts provide
an environmentally and economically acceptable alternative to
conventional homogeneous catalysts such as H2SO4 and HF.13
Furthermore, the catalyst lifetime can, in many cases, be
dramatically improved under supercritical conditions, due to
reduced coking.25,26 Long chain ester formation from the acid-
catalyzed reaction of oleic acid with methanol in scCO2 has
also been reported.18,19 Very recent work by Subramaniam,27
on the oligomerization of butane/1-butene, has shown that, using
scCO2 as a solvent (rather than supercritical isobutane/1-butene),
reactions can be performed at lower temperatures, with greater
selectivity for C8 oligomers, although coking is a major problem
at subcritical temperatures with respect to reactants28 ( ∼50 °C).
Fortunately, however, catalyst coking is not a serious problem
in the reactions reported in this paper.
Ether synthesis. There are a variety of methods for synthe-
sizing ethers, all of which can encounter problems on scale-up.
The most widely used method, the Williamson ether synthesis,29
in which an alkyl halide is reacted with an alkoxide or a
phenoxide, is generally high-yielding and clean, with a salt (e.g.,
NaCl) as a byproduct. However, it is far from an ideal synthetic
route because the most common methods of preparing alkyl
halides (e.g., alcohol substitution or the addition of hydrogen
halides or phosphorus polyhalides to alkenes) generate large
amounts of halogenated waste and solid salts. The reaction of
alcohols with inorganic esters (e.g., dimethyl sulfate) also gives
ethers, but the process again involves the disposal of aqueous
effluent containing large amounts of inorganic salts. A recent
communication by Strauss et al.30 described a new method for
the formation of symmetrical ethers from alcohols by use of
the corresponding alkyl bromide as a promoter. Although ethers
were formed in good yield, reaction times were up to 24 h in
some cases. Halogenated waste was still produced, albeit in
much reduced amounts, and this might cause problems on scale-
up.
One of the most cost-effective and atom efficient processes
for ether formation is the dehydration of alcohols with an acid
catalyst.31-34 However, this reaction often leads to a mixture
of products because the intermediate carbocation can rearrange
from the primary to the secondary and thence to the tertiary
position. In addition, the use of homogeneous acid catalysts,
such as H2SO4, requires a final separation step to recover or
neutralize the acid. Therefore, these reactions are usually carried
out in a batch or semi-batch reactor, and the long contact time
between catalyst and starting materials often leads to further
isomerization.
Supercritical Etherification. There are a few reports of
supercritical etherification. In 1995 Antal35 reported acid-
catalyzed formation of t-BuOEt from EtOH and t-BuOH at high
temperature and pressure. The reported yields and selectivities
were good, and interestingly, the ether could only be formed
from the reaction of EtOH with t-BuOH, but not from EtOH
and isobutene. Dehydration of alcohols to ethers and alkenes
in supercritical water (scH2O) has been studied by a number of
authors;17,20,36-41 all report good yields and high selectivities.
Some of the most important work in this area has been done
by Antal et al. They report the formation of Et2O from EtOH
in scH2O,20 as well as a number of other acid-catalyzed
dehydrations.39-41 Finally, work by Richter and Vogel42 reports
the batch dehydration and cyclization of 1,4-butanediol in
scH2O, at >374 °C to give tetrahydrofuran (THF) in quantitative
yield.
In this paper, we describe a continuous and selective general
route to ethers, using scCO2 as the solvent. We begin by
describing the reactor and then outline how it can be used to
generate cyclic ethers from diols. Particular attention is paid to
the cyclization of 1,4-butandiol to give THF. We then investigate
the condensation of a range of primary alcohols to give linear
ethers and show that relatively little isomerization to branched
products occurs. Finally we describe O-alkylation versus C-
alkylation selectivities in the reaction of phenol with i-PrOH
or propene.
Experimental Section
Safety Hazard. CAUTION! The experiments described in this paper
inVolVe the use of relatiVely high pressures and require equipment with
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