Organic Process Research & Development
Page 4 of 6
using compound 12 as starting material, to afford 16.7 kg (63 %)
of compound 14 with 99.66 % HPLC purity.
5.24 kg of a brown/dark brown colored solid (63 % yield; 97.8 %;
HPLC purity). According to this procedure, racemic 17 was
produced as free amine in three batches to obtain 34 kg with >97
1
2
3
4
5
6
7
8
9
2-Bromo-N,9-dimethyl-6,7,8,9-tetrahydro-5H-pyrido[2,3-
b]indol-6-amine (17). 8.5 kg of 14 was suspended in 45 L of N,
N’-dimethylacetamide at 25-35 °C in a 250 L Glass Lined Reactor
under nitrogen atmosphere and 7.06 kg of 16 was added to obtain
a heterogeneous mass. The mixture was cooled to 0-5 °C and 9.6
kg of concentrated sulfuric acid was slowly added to yield thick
syrup. The temperature during the concentrated sulfuric acid
addition should be kept below 10 °C The reaction mixture was
heated to 75 °C to become a clear solution. Then the temperature
was raised to 105-111 °C and the reaction mixture stirred for 4 h
(conversion was checked by IPC by HPLC until not more than 1
% of 14 was present). The resulting brown suspension was cooled
to 0-10 °C, and 47 L water and 34 L dichloromethane were added,
and the reaction mass was stirred at 0-10 °C for 15 minutes. The
reaction mass was transferred to a 250 L Stainless Steel Reactor
and the pH of the suspension was adjusted to pH 11-13 by adding
a 30 % sodium hydroxide solution, prepared by adding 10.2 kg of
sodium hydroxide to 24 L of water, while the temperature of the
suspension was kept below 10 °C. The reaction mass temperature
was allowed to warm to 25-35 °C and stirred for 30 minutes. The
reaction mass was filtered through a Nutsche filter (500 mm
diameter), and the solid washed with 21 L of dichloromethane.
The combined filtrate was washed with 21 L of water and the
organic layer separated. The aqueous layer was extracted with 17
L of dichloromethane and the organic layer separated. The
combined organic layers were transferred to a 250 L Stainless
Steel Reactor and washed with 47 L of water and the organic
layer separated. The organic layer was transferred to a 250 L
Stainless Steel Reactor and the solvents were removed by
evaporation under vacuum, initially below 45 °C to remove
dichloromethane, then the reaction mass was dried at 70 °C in
high vacuum to remove traces of N, N’-dimethylacetamide. The
reaction mass was re-suspended in 42.5 L of water, transferred to
a 250 L Glass Lined Reactor and cooled to 0-10 °C. Then 8.5 L of
concentrated hydrochloric acid was added while the temperature
was kept below 10 °C until pH<2. The reaction mass was allowed
to warm to 25-35 °C and stirred for 1 h. The precipitated solid
was isolated by centrifugation (18’’) and washed with 8.5 L of
water and 8.5 L of n-hexane. After drying the solid by
centrifugation for 1-2 h, the solid was transferred to 250 L
Stainless Steel Reactor and re-suspended in (42.5 L) water and
(42.5 L) dichloromethane. The reaction mass was cooled to 0-5
°C and the pH was adjusted to pH 12-13 by adding a 30 % sodium
hydroxide solution, prepared by adding 4.25 kg of sodium
hydroxide to 9.35 L of water while the temperature was kept
below 10 °C. After the pH was adjusted, the temperature of the
reaction mass was allowed to warm to 25-35 °C. The organic
layer was separated and the aqueous layer extracted with 42.5 L
of dichloromethane. The combined organic layers were
transferred to a 250 L Stainless Steel Reactor and washed with
brine, prepared by adding 2.12 kg of sodium chloride to 21.25 L
of water. The organic layer separated, transferred to a 250 L
Stainless Steel Reactor, and dried over 2.21 kg of sodium sulfate.
The reaction mass was filtered through a Nutsche filter (500 mm
diameter), the filter washed with 8.5 L of dichloromethane, the
combined filtrates transferred to a 250 L Stainless Steel Reactor
and concentrated under vacuum below 45 °C. To the residue was
then added 4.25 L of n-hexane and the reaction mass was
concentrated under vacuum below 45 °C. The obtained solid was
re-suspended in 4.25 L of n-hexane and the reaction mass was
concentrated under vacuum below 45 °C. The obtained solid was
re-suspended in 8.5 L of n-hexane, stirred for 1 h, filtered through
a Nutsche filter (500 mm diameter), washed with 4.25 L of n-
hexane and then suck-dried for 1 h. The wet product was dried at
50-55 °C for 6 h using a vacuum tray dryer (12’’ trays) to afford
1
% HPLC purity. H-NMR (400 MHz, DMSO-d6) δH = 7.74 (d, J
= 8.0 Hz, 1H), 7.16 (d, J = 8.0 Hz, 1H), 3.62 (s, 3H), 3.04–2.60
(m, 5H), 2.36 (s, 4H), 2.08 (dt, J = 11.6, 5.6 Hz, 1H), 1.64 (m,
1H). 13C-NMR (101 MHz, DMSO-d6): δ = 147.62, 137.28,
132.45, 128.33, 118.74, 118.09, 106.19, 55.38, 34.17, 28.49,
28.04, 27.40, 20.32. ESI-MS m/z: 294.3/296.3 (M+H)+.
2-Bromo-N,
9-dimethyl-6,7,8,9-tetrahydro-5H-pyrido[2,3-
b]indol-6-amine (R)-2-hydroxy-2-phenylacetate (18). 7.5 kg of
17 was suspended in 22.5 L of N, N’-dimethylformamide at 25-35
°C in a 100 L Stainless Steel Reactor. The reaction mixture was
then heated to 80-85 °C and stirred for 10-15 minutes. At this
temperature a solution of 3.88 kg (R)-(-)-mandelic acid in 15 L of
N, N’-dimethylformamide was slowly added to the reaction mass.
After the addition was completed, the reaction mass was heated at
80-85 °C for 6 h. Then the reaction mass was cooled to 25-35 °C
and stirred at this temperature for 1 h. The precipitate was isolated
by centrifugation (18’’), the solid washed with N, N’-
dimethylformamide and suck dried. Then the wet product was
dried at 50-55 °C for 4 h under vacuum to afford the crystalline
mandelic acid salt 18. The mandelic acid salt 18 was re-suspended
in 37.5 L of N, N’-dimethylformamide in a 100 L Stainless Steel
Reactor, and then heated at 105-115 °C for 1 h to become a clear
solution. The reaction mass was allowed to cool to 85-100 °C and
7.5 g mandelic acid salt 18 crystal seeds were added. Then the
reaction mass was allowed to cool to 25-35 °C and was stirred for
an additional 1 h at this temperature. The precipitate was isolated
by centrifugation (18’’), the solid washed with N, N’-
dimethylformamide and spin-dried. Then the wet product was
dried at 50-55 °C for 4 h using a vacuum tray dryer (12’’ trays) to
afford 4.26 kg of the re-crystallized mandelic acid salt 18 (37.4 %
yield; 98.22 % HPLC purity; 99.68 % chiral purity). According to
this procedure, (R)-(-)-mandelic acid salt 18 was produced in two
batches to obtain 8.68 kg with >97 % HPLC purity and >99 % ee
chiral purity.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
(R)-Tert-butyl(2-bromo-9-methyl-6,7,8,9-tetrahydro-5H-
pyrido[2,3-b]indol-6-yl)(methyl)carbamate (11). To a solution
of 19 L of dichloromethane in a 100 L Stainless Steel Reactor was
added 4.246 kg of 18 at 25-35 °C. The reaction mass was cooled
to 20-25 °C and a 2 M sodium hydroxide solution, prepared from
2.72 kg of sodium hydroxide and 34 L of water, was slowly
added. After the addition was completed, the reaction mass was
stirred at this temperature for 30 minutes. The organic phase was
separated and the aqueous layer extracted with 12.7 L of
dichloromethane. The combined organic layers were transferred
to a 100 L Stainless Steel Reactor, dried over 0.42 kg of sodium
sulfate, filtered through a Nutsche filter (500 mm diameter), and
the filter washed with 4.2 L of dichloromethane. The combined
organic filtrates were transferred to a 100 L Stainless Steel
Reactor and 2.166 kg of triethylamine added at 20-25 °C. Then
6.02 kg of di-tert-butyldicarbonate was slowly added at 20-25 °C
and the reaction mass was stirred at the same temperature for 1 h
(conversion was checked by IPC by HPLC until not more than 1
% of 18 was present). Then 42.5 L water was added to the
reaction mass at 20-25 °C and the organic layer was separated.
The organic layer was transferred to a 100 L Stainless Steel
Reactor, washed with 42.5 L of water, the organic layer separated
and transferred to a 100 L Stainless Steel Reactor, and dried over
dried over 0.42 kg of sodium sulfate. The sodium sulfate was
removed by filtration through a Nutsche filter (500 mm diameter),
and the filter washed 4.2 L of dichloromethane. The combined
organic filtrate was transferred to a 100 L Stainless Steel Reactor
and the solvent distilled under vacuum below 45 °C. The residue
was treated with 2.12 L of n-hexane and the solvents distilled
under vacuum below 45 °C. The reaction mass was then treated
ACS Paragon Plus Environment