Organic Process Research & Development
Article
3-[4-(2-Methoxy-2-oxoethyl)phenoxy]propanoic Acid (4).
To a solution of KH2PO4 (319 g, 2.34 mol) and
Na2HPO4·12H2O (838 g, 2.34 mol) in water (18.1 kg) were
successively added 3 (1.27 kg, 5.65 mol) in CH3CN (14.7 kg),
TEMPO (111 g, 0.708 mol, 0.13 equiv), and NaClO (5%
solution) (169 g, 0.113 mol, 0.02 equiv). After the mixture was
heated to 30−40 °C (internal temperature), a solution of
NaClO2 (80%) (1.28 kg, 11.3 mol, 2 equiv) in water (5.63 kg)
was slowly added over 1 h. Then the mixture was kept at 30−40
°C for 2.5 h and cooled to 0−5 °C. A solution of 20% aqueous
NaHSO3 solution (9.38 kg) was added dropwise over 1 h,
keeping the temperature lower than 10 °C during the addition
(CAUTION: generated sulfur dioxide should be trapped by
aqueous NaOH solution.). The mixture was warmed to room
temperature, and then the biphasic system was separated. The
aqueous layer was extracted with EtOAc (8.46 kg), and the
combined organic layers were concentrated in vacuo. The
resultant precipitate was added to water (2.82 kg), collected by
filtration, washed with water (2 × 1.41 kg), and dried in vacuo
to give 4 (1.11 kg) as a white solid. In total 1.93 kg of 4 was
prepared according to the above-described procedure. It was
used for the next step without further purification. Mp 112 °C;
1H NMR (300 MHz, DMSO-d6) δ 12.39 (br, 1H), 7.17 (d, J =
8.4 Hz, 2H), 6.87 (d, J = 8.6 Hz, 2H), 4.14 (t, J = 6.0 Hz, 2H),
3.60 (s, 3H), 3.60 (s, 2H), 2.69 (t, J = 6.1 Hz, 2H); 13C NMR
(75 MHz, DMSO-d6) δ 172.4, 172.0, 157.3, 130.5, 126.5, 114.3,
63.6, 51.7, 39.3, 34.2; IR (ATR) 1734, 1691, 1514 cm−1;
HRMS (ESI) m/z calcd for C12H15O5 [M + H]+ 239.0914,
found 239.0910; Anal. Calcd for C12H14O5: C, 60.50; H, 5.92.
Found: C, 60.50; H, 5.83.
(8.50 kg) was cooled down to 0−10 °C, the reaction mixture
was added dropwise to that solution over 1 h. After the reaction
mixture was warmed to room temperature, toluene (7.36 kg)
was added, and then the layers were separated. The aqueous
layer was washed with toluene (4.42 kg), and the combined
organic layers were washed with water (3.40 kg) and then
concentrated in vacuo. Toluene (1.50 kg) was added to the
residue and concentrated in vacuo to give 6 (2.05 kg) as a
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yellow oil. H NMR (300 MHz, DMSO-d6) δ 7.36 (d, J = 2.2
Hz, 1H), 7.11 (dd, J = 8.4, 2.2 Hz, 1H), 6.75 (d, J = 8.4 Hz,
1H), 4.25 (t, J = 5.7 Hz, 2H), 3.61 (s, 2H), 3.59 (s, 3H), 3.17
(s, 6H), 2.09 (t, J = 5.8 Hz, 2H).
Obtained 6 (2.05 kg, 7.70 mol) in THF (3.64 kg) was added
dropwise over 40 min to a suspension of LAH (439 g, 11.6 mol,
1.5 equiv) in THF (23.7 kg) at such a rate that the reaction
temperature stayed in the range 20−30 °C. The mixture was
stirred for 2 h and cooled down to around 5 °C. Water (294 g)
in THF (145 g) and 3 M HCl (20.5 kg) were successively
added dropwise over 2.5 h, keeping the reaction temperature
lower than 15 °C during the addition. Toluene (17.7 kg) was
added to the reaction mixture, and the layers were separated.
The aqueous layer was washed with toluene (17.7 kg), and the
combined organic layers were washed with 3 M HCl (4.1 kg)
and water (8.2 kg) and then concentrated in vacuo to give 8
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(1.39 kg) as a brown oil. H NMR (300 MHz, CDCl3) δ 7.70
(d, J = 2.2 Hz, 1H), 7.35 (dd, J = 8.4, 2.4 Hz, 1H), 6.90 (d, J =
8.4 Hz, 1H), 4.48 (t, J = 6.4 Hz, 2H), 3.81 (t, J = 6.7 Hz, 2H),
2.86 (br, 1H), 2.81 (t, J = 6.7 Hz, 2H), 2.75 (t, J = 6.5 Hz, 2H);
13C NMR (75 MHz, CDCl3) δ 192.1, 160.3, 136.9, 131.7,
126.6, 120.8, 117.8, 66.7, 63.0, 37.9, 37.5; IR (ATR) 3404,
1682, 1616 cm−1; HRMS (ESI) m/z calcd for C11H13O3 [M +
H]+ 193.0859, found 193.0856.
Methyl (4-Oxo-3,4-dihydro-2H-chromen-6-yl)acetate (5).
Thionyl chloride (1.16 kg, 9.74 mol, 1.2 equiv) was added
dropwise over 0.5 h to a suspension of 4 (1.93 kg, 8.11 mol) in
toluene (16.7 kg) and DMF (18.3 g). The mixture was stirred
at ambient temperature for 5 h and concentrated in vacuo.
Toluene (8.60 kg) was added to the residue, and the resultant
solution was concentrated in vacuo (twice) to give the
corresponding acid chloride (2.08 kg) as a yellow oil. The
residue was dissolved in CH2Cl2 (8.28 kg), and then added
dropwise over 1 h to a suspension of AlCl3 (2.16 kg, 16.2 mol, 2
equiv) in CH2Cl2 (19.3 kg) at ambient temperature. The
mixture was stirred for 1.5 h and added dropwise over 2 h to
cooled (0−5 °C) 2 M HCl (20.8 kg), keeping the temperature
lower than 20 °C during the addition. The mixture was warmed
to ambient temperature, and the layers were separated. The
aqueous layer was extracted with CH2Cl2 (5.52 kg). The
combined organic layers were successively washed with water
(4.15 kg), 5% aqueous NaHCO3 solution (4.16 kg), and water
(4.16 kg), and then concentrated in vacuo. MeOH (3.28 kg)
was added to the residue, and the mixture was concentrated in
2-(4-Oxo-3,4-dihydro-2H-chromen-6-yl)ethyl 4-methyl-
benzenesulfonate (9). To a solution of 8 (1.39 kg, 7.21
mol) in CH3CN (10.9 kg) were added Me3N·HCl (68.9 g,
0.721 mol, 0.1 equiv) and triethylamine (1.46 kg, 14.4 mol, 2
equiv). The mixture was cooled down to around 5 °C, and then
tosyl chloride (1.65 kg, 8.64 mol, 1.2 equiv) in CH3CN (5.44
kg) was added dropwise over 1 h. The reaction mixture was
stirred for an additional 2 h, and then 5% aqueous NaHCO3
solution (10.4 kg) was added dropwise over 1 h. Toluene (8.98
kg) and water (6.92 kg) were added, and the layers were
separated. The aqueous layer was washed with toluene (8.98
kg), and the combined organic layers were washed with 1%
aqueous KHSO4 solution (10.4 kg) and 10% aqueous NaCl
solution (10.3 kg) and then were dried over MgSO4 (750 g).
The solid was filtered off and washed with toluene, and then
the filtrate was concentrated in vacuo to 7.2-fold volumes of
estimated quantity of 9 (slurry in 6.46 kg of toluene). The
suspension was then stirred at 50 °C for 1 h and cooled down
to 10 °C over 1 h, held for 2 h, and then filtered. The solid was
washed with cooled (5−10 °C) toluene (2 × 1.30 kg) and dried
in a vacuum oven at 50 °C. The target compound 9 (1.64 kg,
49% yield) was obtained as a pale-yellow solid (98.5% area
purity by HPLC). Mp 125 °C; 1H NMR (300 MHz, CDCl3) δ
7.70 (d, J = 8.3 Hz, 2H), 7.60 (d, J = 2.2 Hz, 1H), 7.30 (d, J =
8.1 Hz, 2H), 7.25 (dd, J = 8.4, 2.4 Hz, 1H), 6.87 (d, J = 8.4 Hz,
1H), 4.51 (t, J = 6.4 Hz, 2H), 4.18 (t, J = 6.9 Hz, 2H), 2.90 (t, J
= 6.9 Hz, 2H), 2.78 (t, J = 6.4 Hz, 2H), 2.44 (s, 3H); 13C NMR
(75 MHz, CDCl3) δ 191.5, 160.7, 144.7, 136.7, 132.7, 129.7,
129.2, 127.7, 126.8, 121.0, 118.1, 70.2, 66.9, 37.6, 34.2, 21.5; IR
(ATR) 1684, 1493, 1169 cm−1; HRMS (ESI) m/z calcd for
C18H19O5S [M + H]+ 347.0948, found 347.0938.
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vacuo to give 5 (1.71 kg) as a yellow solid. H NMR (300
MHz, CDCl3) δ 7.77 (d, J = 2.4 Hz, 1H), 7.41 (dd, J = 8.5, 2.3
Hz, 1H), 6.95 (d, J = 8.4 Hz, 1H), 4.52 (t, J = 6.5 Hz, 2H), 3.69
(s, 3H), 3.59 (s, 2H), 2.80 (t, J = 6.4 Hz, 2H); 13C NMR (75
MHz, CDCl3) δ 191.5, 171.6, 160.9, 136.9, 127.4, 127.0, 121.0,
118.1, 66.9, 52.0, 39.9, 37.5; IR (ATR) 1720, 1682, 1140 cm−1;
HRMS (ESI) m/z calcd for C12H13O4 [M + H]+ 221.0808,
found 221.0805.
6-(2-Hydroxyethyl)-2,3-dihydro-4H-chromen-4-one (8). To
a suspension of 5 (1.71 kg, 7.72 mol) in MeOH (4.03 kg) were
added trimethyl orthoformate (9.89 kg) and TsOH·H2O (146
g, 0.766 mol, 0.1 equiv), and the reaction mixture was stirred 15
h at room temperature. After 5% aqueous NaHCO3 solution
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dx.doi.org/10.1021/op200357h | Org. Process Res. Dev. 2012, 16, 625−634