Journal of the American Chemical Society
Article
For comparison the stars represent experimentally deter-
mined initial crystalline lamellar thicknesses of PE crystallized
from the melt,12 while the dotted line denotes the melting line
T = 141.1 °C − 259.7 nm/Lc according to ref 13. Evidently, the
temperatures T∞ = 182 °C obtained by extrapolation of the
three data sets below the melting line agree within experimental
accuracy. This is to be expected since the influence of the
amorphous regions on the crystallization (stars) and recrystal-
lization (triangles, circles) processes is vanishing in the limit of
infinitely long polymer chains.
EXPERIMENTAL SECTION
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Cryogenic Transmission Electron Microscopy. Studies were
carried out using a Zeiss EM922 Omega transmission electron
microscope (TEM) equipped with a cryo sample stage. Thin films of a
diluted PE-nanocrystal dispersion supported on a copper grid were
vitrified in liquid ethane at −183 °C.14
Small Angle X-ray Scattering. Experiments were carried out at
the ID02 beamline at the European Synchrotron Radiation Facility
(ESRF) in Grenoble (France). Scattering intensities were measured
with the FReLoN 2D CCD detector at 1 and 2 m detector position.
This setup covers a q-range of 0.05 < q < 2.9 nm−1 and 0.09 < q < 4.9
nm−1, respectively. A photon energy of 12.46 keV was selected,
corresponding to a wavelength of λ = 1 Å. The samples were measured
in a tempered 2 mm polycarbonate capillary at 25 °C. The obtained
2D scattering patterns were normalized to an absolute intensity scale
and azimuthally averaged following the standard procedure to obtain
the one-dimensional scattering profiles which were further averaged
among the ten measurements. The sample was automatically pushed
through the capillary to prevent radiation damage. The obtained
scattering intensities were averaged during the data reduction process.
Wide Angle X-ray Diffraction. This was measured with a Bruker
AXS D8 Advance diffractometer using the Cu-α line at λ = 1.5406 Å.
The samples were measured as precipitated polymer powder in the
range 10° < 2θ < 80°. Additionally, wide angle diffraction was
measured during the SAXS experiments at ID02 beamline by operating
the AVIEX PCCD-detector simultaneously. This option covers a q-
range between 5 < q < 30 nm−1.
Sample Preparation. The samples were prepared from a dialyzed
stock dispersion of the polyethylene nanoparticles with a polymer
weight fraction of 2.6 wt %. As additives the dispersion contained 0.13
wt % SDS for stabilization and 0.37 wt % of PEG that could not be
removed by dialysis. Under these conditions the dispersion was stable
over month.
For the contrast variation series the samples were diluted with a
SDS solution to keep the surfactant concentration constant. In the
following the PE-nanocrystal samples and the corresponding scattering
background solutions were prepared by the addition of glucose.
Glucose was purchased from Sigma Aldrich and used as received.
Polyethylene nanocrystals were annealed in dispersion at 100, 115,
125, 130 and 150 °C in a sealed glass vial for 10 min. The respective
polymer weight fraction of the annealed samples was ωPE = 2.6 wt %.
The density of the polyethylene nanoparticles including the
adsorbed additives was determined by densiometric measurements
in a concentration series. A density of ρ = 1.0024 0.001 g cm−3 was
determined for the nanoparticles including the adsorbed surfactant and
PEG.
The decrease of the crystalline height of PE-nanocrystals
upon increasing the annealing temperature from 115 to 125 °C
is rather unexpected. In the case of bulk PE this increase of
temperature leads to further increase of Lc. For the nanocrystals
under consideration here, this is not observed, but Lc decreases
markedly while La is increasing. Further annealing leads to an
increase of Lc again as expected from previous experiments.4
However, the slope of the annealing temperature as a function
of the inverse height of the crystalline layer is smaller (α = 2.46
nm, upper red line in Figure 5b) as compared to the one in the
lower annealing temperature regime (α = 5.20 nm, lower red
line in Figure 5b). Moreover, the increase of the amorphous
part of the crystals is not only evident from La measured by
SAXS but also from WAXS-measurements performed simulta-
neously with the SAXS measurements (see the discussion of
Figure S5 in the SI). The small monoclinic fraction vanishes
after annealing at 100 °C and the amorphous halo underneath
the remaining reflections related to the orthorhombic
modification is increasing. Thus, a crossing of the melting
line (dashed line in Figure 5b) leads to a drastic change of the
overall structure of the PE-nanocrystals. The increased mobility
of the PE-chains at these temperatures has apparently affected
the order in the crystals. Under these conditions, the shape of
the nanocrystals seems to be mainly determined by the surface
tension as discussed previously.4 Hence, the dependence of Lc
on T does not present a general phenomenon anymore but
depends on the stabilizing agents used herein.
SUMMARY AND CONCLUSIONS
■
The novel water-soluble salicylaldiminato Ni(II)-methyl
complex 1 produces highly ordered high molecular weight
polyethylene nanocrystals devoid of branches at a low
polymerization temperature of 10 °C in an aqueous medium.
The particles formed are single ’perfect’ ordered nanocrystals
consisting of a single crystalline lamella covered by very thin
amorphous layers, as revealed by combination of cryo-TEM
and SAXS analysis. The unusually high degree of order found
independently by SAXS and DSC results from crystallization
during polymerization in the compartmented space of nano-
particles. An ordered deposition of the growing polymer chain
on the nanocrystal growth front occurs as the chain is formed
by the catalyst. This leaves no opportunity for entanglements to
form, and an ideal nanoscale polymer crystal is formed under
these conditions. This highly ordered structure is further
corroborated by annealing studies, which show that below the
melting point the chains can slip through the crystal in a well-
behaved undisturbed fashion without increasing the size of the
very thin amorphous layer.
ASSOCIATED CONTENT
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S
* Supporting Information
Detailed experimental procedures, characterization data, and
data analysis. This material is available free of charge via the
AUTHOR INFORMATION
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Corresponding Author
Author Contributions
The manuscript was written through contributions of all
authors. All authors have given approval to the final version of
the manuscript.
The generic synthetic approach to highly ordered nanoscale
polymer crystals by chain growth polymerization in nanoscopic
confinement appears of future interest to address, among
others, problems associated with entanglements in the
processing of ultra high molecular weight polymers.
Notes
The authors declare no competing financial interest.
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dx.doi.org/10.1021/ja4052334 | J. Am. Chem. Soc. 2013, 135, 11645−11650