Large-scale production of fully synthetic macrolides
PC Hogan et al
7
with MTBE (67 kg) and the organic layer was concentrated in vacuo at o45 °C. mixture was allowed to warm to 23 °C and the phases were separated. A
Ethyl acetate (18 litres), heptane (9 litres) and silica gel (5.1 kg) were added and solution of 2 N sodium hydroxide (28 kg) was added to the organic phase and
the resultant mixture was stirred at 25 °C for 2 h. The mixture was filtered the mixture was stirred for 6 h. The phases were then separated and the organic
through a silica gel pad (9 kg) and the pad was further eluted with a mixture of phase was washed with water (3× 20 litres). The organic layer was concentrated
in vacuo to provide crude 31 (6.7 kg). This procedure was repeated on a second
batch at a similar scale (tert-butyl propionate (4.5 kg, 34.6 mol)) using the same
procedure to yield crude product (7.0 kg) whose spectral properties were found
to be in accordance with those previously reported.16 This material was used
directly in the next step.
ethyl acetate (68 litres) and heptane (23 litres). The combined filtrates were
concentrated in vacuo to about ~ 30 litres at o50 °C to provide 27 as a solution
(25.4 kg solution, Assay: 53.3%, 90.5% yield) whose spectral properties were
found to be in accordance with those previously reported.15
(3R,4S,6R)-4-(Dimethylamino)-6-methyl-2-(pyrimidin-2-ylthio)
tetrahydro-2H-pyran-3-yl benzoate, oxalate salt (oxalate salt of 5)
A solution of 27 (25.2 kg, 53.3% assay, 35.0 mol, 1 equiv.) was charged into a
200-litre reactor. The mixture was concentrated in vacuo at o50 °C. Toluene
(47 kg) was added and the mixture was concentrated in vacuo at o55 °C. The
mixture was cooled to 20 °C and dichloromethane (74 kg) was charged to
the residue. Pyrimidine-2-thiol (4.6 kg, 41.0 mol, 1.17 equiv.) was added and the
mixture was cooled to −5 °C. Trimethylsilyl trifluoromethanesulfonate (23.2 kg,
104 mol, 3 equiv.) was added slowly while maintaining the temperature at o0 °
C. The mixture was stirred for 0.5 h and then allowed to slowly warm to 25 °C.
The mixture was stirred for 16 h. Upon reaction completion, the mixture was
cooled to 0 °C and added slowly to saturated aqueous sodium bicarbonate
(146 kg) while maintaining the temperature at o5 °C. Dichloromethane (74 kg)
was added followed by saturated aqueous potassium carbonate (35 kg). The
mixture was heated to 25 °C and stirred for 0.5 h (aqueous pH =9). The layers
were separated and the organic layer was washed with saturated aqueous sodium
6-Ethyl-2,2,5-trimethyl-4H-1,3-dioxin-4-one (32)
A mixture of the combined lots of crude 31 (13.5 kg, 73.5 mol, 1 equiv.),
acetone (8.50 kg, 146 mol) and acetic anhydride (22.5 k g, 220 mol, 3 equiv.)
was cooled to 0 °C. A solution of concentrated sulfuric acid (7.40 kg, 74.0 mol,
1.01 equiv.) was added slowly while maintaining the temperature at ⩽ 15 °C.
The reaction was then stirred at 23 °C for 4 h. Upon reaction completion, the
reaction mixture was added into cooled water (15.1 litres) at ⩽ 10 °C. A solution
of 4 N sodium hydroxide was added while maintaining the temperature at ⩽ 10 °
C until pH 7–8. The mixture was stirred for 0.5 h at 10 °C. The mixture was
then extracted with MTBE (2 × 67 kg) and the combined organic layers were
washed with H2O (25 litres). The organic phase was concentrated in vacuo. The
residue was then purified by vacuum distillation (100 °C, −0.09 MPa) to
provide 32 (5.74 kg, 57% 2-step yield, 99% HPLC purity) whose spectral
properties were found to be in accordance with those previously reported.16
bicarbonate (58 kg). The organic layer was concentrated in vacuo at o40 °C. The (Z)-((4-Ethylidene-2,2,5-trimethyl-4H-1,3-dioxin-6-yl)oxy)
mixture was cooled to 15 °C and dissolved in aqueous citric acid (136 kg, 4.63%
w/w). The aqueous mixture was washed with MTBE (2 × 26 kg) and the aqueous
layer was made basic with potassium carbonate (9.7 kg) to a pH of 8.4. The
product was extracted with MTBE (81 kg) and the organic layer was washed with
H2O (41 kg). The organics were concentrated in vacuo at o45 °C. Toluene
(47 kg) was added to the residue and the mixture was concentrated in vacuo at
o60 °C. Toluene (11 kg) was added to the residue and the mixture was heated to
25 °C and stirred for 0.5 h. The toluene solution was filtered through a silica pad
(25.9 kg, preequilibrated with hexanes). The silica pad was washed with a mixture
of 20% acetone in hexanes containing 1% triethylamine (323 kg). Sufficiently
pure fractions were combined and concentrated in vacuo at o45 °C. Toluene
(47 kg) was added to the residue and the mixture was concentrated at o60 °C.
The mixture was cooled to 25 °C and acetone (16 kg) was added followed by
anhydrous oxalic acid (2.70 kg, 30.0 mol). The suspension was stirred at 25 °C
for 2 h. Toluene (24 kg) was added slowly to the mixture and then cooled to 10 °
C. After 2 h, the suspension was filtered and the wet cake was washed with
toluene (12 kg). The yellow solid was dried in vacuo at ⩽45 °C to provide the
oxalate salt of 5 (11.6 kg, 71.4% yield) in 99.8 % HPLC purity (sum of anomers).
trimethylsilane (7)
To a cooled suspension of triethylamine hydrochloride (0.02 eq, 4.41 g) in THF
(1620 ml) was added diiisopropylamine (270 ml) and n-BuLi (2.5M, 784 ml)
keeping the temperature between −10 and − 20 °C. The mixture was cooled in
a dry ice acetone bath and 32 (d = 1.04, 264 ml) was added maintaining a
temperature between − 65 and − 70 °C, The resultant orange mixture was
stirred for 1 h at −73 °C and chlorotrimethylsilane ( 244 ml) was added
keeping the temperature at o − 68 °C. After 2 h, the reaction was allowed to
warm freely to 20 °C over 1 h and then concentrated at 35 °C (bath
temperature) at a pressure of 30 mbar. Heptane (1 litre) was added and the
mixture was concentrated in vacuo. To the resulting suspension was added
heptane (2 litres) and the solids were removed by filtration through a small pad
of Celite while under a blanket of nitrogen. The pad was further eluted with
heptane (1 litre). Concentration of this solution and distillation of the residue
as previously reported provided the silyl enol ether 7 (330 g) containing
~ 10 mol% 32 (79% yield corrected) by 1H NMR analysis and whose spectral
properties were found to be in accordance with those previously reported. 15
(R)-2-Methylpent-1-en-3-ol (35)
Analytical data for the oxalate salt of 5
To a 200-litre vessel was added (1R,2S)-1-cyclohexyl-2-morpholino-2-pheny-
lethan-1-ol (34, 360 g, 1.25 mol%) and n-hexane (9.5 kg) under an atmosphere
of nitrogen. A solution of diethylzinc (1.0 M in hexanes, 100 litres, 100 mol, 2
equiv.) was added to the mixture while maintaining the temperature at ⩽ 15 °C.
The mixture was heated to 35 °C and stirred for 1 h. The mixture was cooled to
15 °C and a solution of methacrolein (33, 3.50 kg, 50.0 mol, 1 equiv., freshly
distilled) in hexane (21.0 kg) was added slowly over 2 h while maintaining the
temperature at ⩽ 15 °C. The mixture was stirred for 16 h at 15 °C. Upon
reaction completion, the reaction mixture was quenched slowly into a solution
of 20% aqueous ammonium chloride (120 kg). The mixture was filtered and
the solid was washed with hexane (24.0 kg). The combined filtrates were
separated and the organic layer was washed with aqueous sodium chloride
(15%, 2 × 60.0 kg). The organics were concentrated in vacuo at o10 °C. The
residue was purified by vacuum distillation (65–68 °C at ~ 40 Torr) to provide
35 as a colorless liquid (3.5 kg, 70% yield) whose spectral properties were found
to be in accordance with those previously reported.18
1H NMR (400 MHz, DMSO-d6) δ 8.64 (d, J = 5.2 Hz, 2H), 7.88–7.86 (m, 2H),
7.65–7.60 (m, 1H), 7.46 (dd, J = 7.6 Hz, 2H), 7.25 (dd, J = 4.8 Hz, 1H), 5.88
(d, J = 9.6 Hz, 1H), 5.31 (t, J = 10.0 Hz, 1H), 3.88 (dtt, J = 13.3, 7.1, 3.5 Hz,
1H), 3.77–3.71 (m, 1H), 2.55 (s, 6H), 2.11 (bd, J = 12.0 Hz, 1H), 1.67
(q, J =12.1 Hz, 1H), 1.23 (d, J = 6.1 Hz, 3H). 13C NMR (101 MHz, Metha-
nol-d4) δ 170.17, 167.40, 165.88, 159.10, 159.03, 134.93, 131.08, 130.18, 129.63,
119.24, 84.14, 74.25, 69.14, 66.11, 40.56, 31.28, 21.28, 21.24.
tert-Butyl 2-methyl-3-oxopentanoate (31)
Hexamethyldisilazane (5.08 kg, 31.5 mol, 1.02 equiv.) was dissolved in THF
(11 kg) and cooled to −20 °C. A solution of n-BuLi (2.5 M, hexanes, 12.6 litres,
31.6 mol, 1.03 equiv.) was added slowly while maintaining the temperature at
o − 5 °C. In another vessel, diisopropylamine (3.20 kg, 31.6 mol, 1.03 equiv.)
was dissolved in THF (22 kg) and then cooled to −65 °C. n-BuLi (2.5 M,
hexanes, 12.6 litres, 31.6 mol, 1.03 equiv.) was added slowly followed by slow
addition of tert-butyl propionate (29, 4.00 kg, 30.7 mol, 1 equiv.) at ⩽− 65 °C.
The solution of LiHMDS in THF was then added slowly at ⩽ − 65 °C followed
(R)-tert-Butyl((2-methylpent-1-en-3-yl)oxy)diphenylsilane (36)
by a solution of phenyl propionate (30, 4.16 kg, 27.7 mol, 0.90 equiv.) in THF To a 50-litre vessel was charged 35 (2.40 kg, 24.0 mol, 1 equiv.) and imidazole
(6 kg) at ⩽− 65 °C. The reaction was stirred at ⩽ −65 °C for 1 h. Upon reaction (3.30 kg, 48.0 mol, 2 equiv.) in DMF (24 litres). TBDPSCl (7.90 kg, 28.8 mol,
completion, 20% aqueous ammonium chloride (24 kg) was added slowly. The 1.2 equiv.) was added to the mixture over 0.5 h while maintaining the
The Journal of Antibiotics