Ring-Opening Polymerization of â-Butyrolactone
A R T I C L E S
Scheme 5. Reaction of 1a with 4-Acetoxy-2-butanone
The results presented in this paper bring us a step closer to
an alternative route for making poly(3-hydroxyalkanoates).
Despite a host of potential applications, PHAs produced by
bacterial fermentation and other natural processes remain too
expensive for widespread use. The carbonylation of epoxides
to make optically pure â-substituted â-propiolactones38 followed
by the polymerization of the â-substituted â-propiolactones
using (BDI)Zn alkoxides represents an efficient route to PHAs
from abundant feedstocks.
Experimental Section
General Considerations. All reactions with air- and/or water-
sensitive compounds were carried out under dry nitrogen using a Braun
Labmaster drybox or standard Schlenk line techniques. NMR spectra
were recorded on a Bruker AF300 (1H, 300 MHz; 13C, 75 MHz), Varian
VXR-400 (1H, 400 MHz; 13C, 100 MHz), or Varian Unity 500 (1H,
500 MHz; 13C, 125 MHz) spectrometer and referenced versus residual
solvent shifts. Gel permeation chromatography (GPC) analyses were
carried out using a Waters instrument (M510 pump, U6K injector)
equipped with Waters UV486 and Waters 2410 differential refractive
index detectors and three 5-mm PL gel columns (Polymer Laboratories;
100, 500, and 1000 Å) in series. The GPC columns were eluted with
tetrahydrofuran at 40 °C at 1 mL/min and were calibrated using a
polynomial fit to 10 monodisperse polystyrene standards. Optical
rotation experiments were conducted in chloroform at 25 °C using a
Perkin-Elmer 241 polarimeter. DSC analyses were conducted on a Seiko
DSC 220C instrument using EXSTAR 6000 processing software. The
measurements were made in aluminum crimped pans under nitrogen
with a heating rate of 10 °C/min.
Materials. Benzene-d6, toluene-d8, and tetrahydrofuran were distilled
from sodium benzophenone ketyl under nitrogen and degassed by three
freeze-pump-thaw cycles. Benzene-d6 and toluene-d8 were stored over
activated 4 Å molecular sieves. Methylene chloride was collected from
activated alumina-packed solvent columns and degassed by three freeze-
pump-thaw cycles. Chloroform was distilled from phosphorus pentoxide
under nitrogen and degassed by three freeze-pump-thaw cycles. Racemic
â-butyrolactone was purchased from Aldrich, while (R)-â-butyrolactone
and â-valerolactone were prepared according to published procedures.38
â-Butyrolactone was dried with CaH2 for 3 days, vacuum transferred
onto activated 4 Å molecular sieves, and then fractionally distilled under
reduced pressure; the entire process was then repeated. Note: â-bu-
tyrolactone is a suspected carcinogen; thus, it should be handled with
appropriate safeguards. â-Valerolactone was dried with CaH2 for 3 days,
vacuum transferred onto activated 4 Å molecular sieves, and then
fractionally distilled under reduced pressure. Complexes 1a, 2a, 2c,
and (BDI-2)ZnN(SiMe3) were prepared according to published proce-
dures.29,30,32 Poly-(R)-(3-hydroxybutyrate) was purchased from Fluka
and dried under vacuum for 1 h prior to use.
4-acetoxy-2-butanone in benzene-d6. After 30 min, the reaction
solution was split into volatile and nonvolatile fractions by
1
vacuum transfer. H NMR analysis of the nonvolatile fraction
revealed complete transformation of the zinc species 1a to (BDI-
1)ZnOAc;33 a small amount of protonated ligand was also
observed. In the volatile fraction, the 4-acetoxy-2-butanone was
largely consumed, yielding the expected elimination products
2-propanol and methyl vinyl ketone, plus acetic acid and a small
amount of Michael addition product 4-isopropoxy-2-butanone
(Scheme 5). This experiment provides indirect evidence that
1a induces the elimination reaction on the PHB backbone.
The role of transesterification in polymerizations of BBL with
1a is more difficult to assess. Interestingly, when commercially
prepared poly-(R)-(3-hydroxybutyrate) ((R)-PHB) was stirred
for 2 h with catalyst 1a in CHCl3 at 50 °C (see above), GPC
peaks consistent with low molecular weight PHB cyclics were
not observed in the decomposition product, suggesting that
intramolecular transesterification (backbiting) is negligible
compared with elimination under these conditions. In fact, we
have found little evidence that transesterification is prominent
in this system, on the basis of the narrow PDIs and lack of low
MW cyclics in reaction products, even at 75 °C. Furthermore,
despite the evidence that elimination is facilitated by 1a, we
cannot rule out the possibility that the nonliving behavior we
observed is due to the presence of impurities in the monomer,
since the nonliving behavior is more pronounced at high [BBL]/
[Zn] ratios and BBL is notoriously difficult to prepare in
>99.9% purity.
Conclusions
Zinc alkoxide complex 1a is an easily synthesized and
extremely efficient catalyst for the ring-opening polymerization
of strained lactones. We had previously reported that â-diiminate
zinc alkoxides are extremely active catalysts for the living,
stereoselective ROP of lactide.29,30 In this paper, we demonstrate
that 1a polymerizes BBL and BVL with unprecedented rates
under mild conditions to make PHAs in a controlled manner.
Prior to this report, the active form of the â-diiminate zinc
species for ROP of lactones was largely unresolved.29 The
experimental results described in this paper strongly suggest
that a monometallic zinc complex mediates the insertion of the
â-butyrolactone monomer at the alkoxide chain end. Ring
opening occurs with acyl-oxygen bond cleavage and, therefore,
retention of configuration at the chiral methine carbon. We
believe this model can be extended to describe the behavior of
1a in other lactone polymerizations; we are currently investigat-
ing this hypothesis.
rac-(BDI-2)ZnOCH(Me)CO2Me (2b). To a solution of (BDI-2)-
29
ZnN(SiMe3)2 (1.45 g, 2.47 mmol) in toluene (5 mL) was added
racemic methyl lactate (0.24 mL, 2.5 mmol). After the clear yellow
solution was stirred at room temperature for 6 h, it was dried in vacuo.
The resulting white powder was dissolved in hexanes (20 mL) and
filtered through a pad of Celite. The filtrate was concentrated and cooled
to -30 °C; whereupon, rac-(BDI-2)ZnOCH(CH3)CO2Me (2b) crystal-
1
lized as colorless blocks (0.636 g, 48% yield). H NMR (C6D6, 500
MHz): δ 7.07 (6H, m, ArH), 4.88 (1H, s, â-CH), 4.24 (1H, quartet, J
) 7 Hz, OCH(Me)CO2CHMe2), 3.00 (3H, s, CO2Me), 2.90 (2H, m, J
) 7 Hz, ArCH2Me), 2.85 (2H, m, J ) 7 Hz, ArCH2Me), 2.64 (4H, m,
J ) 7 Hz, ArCH2Me), 1.64 (6H, s, R-Me), 1.25 (12H, m, ArCH2Me),
0.73 (3H, d, J ) 7 Hz, OCH(Me)CO2CHMe2) ppm. 13C{1H} NMR
(C6D6, 100 MHz): δ 192.56, 168.75, 146.72, 138.02, 137.92, 126.31,
125.58, 94.27, 70.91, 53.14, 24.73, 24.00, 23.65, 14.70 ppm. X-ray
analysis of the crystals revealed that the complex exists as a µ-alkoxide-
bridged dimer in the solid state (see Supporting Information).
9
J. AM. CHEM. SOC. VOL. 124, NO. 51, 2002 15247