Derdau et al.
3.5 L) diluted with water (5 L). The mixture was heated to
120-122 °C for 1.5 h, after which time the temperature was
raised to 160 °C and the product was co-distilled with water
for 4-5 h. The crude yellow oily product was separated,
washed subsequently with 0.2 M HCl (2.5 L) and water
(2.5 L), and filtered through Na2SO4 (1 kg) to give 11 as a clear
yellow oil (3.4 kg, purity 81.8% by GC, 46% yield). The
Na2SO4 layer was washed with CH2Cl2 and the washings were
concentrated to give another 0.38 kg (purity 83.5% by GC, 5%
ppm. Anal. Calcd for C11H17BrN2O3S2: C, 35.78; H, 4.64; N,
7.59. Found: C, 35.40; H, 4.51; N, 7.55.
Su zu k i Rea ction Con d ition s: 3-[4-(4-Ch lor o-5-for m yl-
2-p h e n y l-i m i d a z o l-1-y lm e t h y l)p h e n y l]-5-i s o b u t y l-
th iop h en e-2-(3-eth yl) Su lfon ylu r ea (1b). Large-scale con-
ditions with Pd(OAc)2 as catalyst: A nitrogen-flushed 50-L
glass vessel was filled with 3a (560 g, 1.52 mol), Pd(OAc)2
(25 g, 0.11 mol), Na2CO3 (400 g), and NaBr (200 g) and flushed
again with nitrogen. Dry dimethoxyethane (8 L) and ethanol
(3 L) were added and the mixture was stirred and heated to
slight reflux. A solution of 2a (800 g, 1.96 mol) in 4 L of dry
dimethoxyethane and 3 L of ethanol was added slowly (0.25
L/h) and the mixture was refluxed for about 4 days. The
mixture was cooled to 20 °C and 12 L of ice water was added
in one portion with stirring followed by 0.9 L of concentrated
aqueous HCl, which was added dropwise until pH 1-2. Ethyl
acetate (9 L) was added and the mixture was filtered through
a Bu¨chner funnel charged with 500 g of Celite. The residue
was washed with 2 L of ethyl acetate, the aqueous layer of
the combined filtrates containing the product was separated
and extracted with 6 L of ethyl acetate, and the combined
organic layers were concentrated in vacuo. The residue was
dried by repeated mixing with toluene and evaporation. The
crude product was purified by medium-pressure chromatog-
raphy (30 kg SiO2, 35-70 µm, toluene/ethyl acetate, 1% acetic
1
yield) of 11. H NMR (400 MHz, CDCl3) δ 7.0 (s, 1H), 6.7 (s,
1H), 2.65 (d, J ) 8 Hz, 2H), 1.85 (m, 1H), 0.95 (d, J ) 7 Hz,
6H) ppm. GC-MS (ESI): m/z 219-221 (M + H+).
3-Br om o-5-isobu tyl-th iop h en e-2-su lfon yl Ch lor id e. To
a solution of 11 (7.58 kg, purity 81% by GC, 28.0 mol) in
CH2Cl2 (50 L) in
a nitrogen-flushed vessel was pumped
chlorosulfonic acid (16.2 kg, 139 mol) at -5 °C over 1.5 h with
use of a dosing pump, and the resulting mixture was stirred
at 2-4 °C for 4 h. A second vessel was charged with NaCl
(5 kg), ice (115 kg), and heptane (110 L) under nitrogen and
the reaction mixture was quickly pumped into it (5 min) under
vigorous stirring. The reaction vessel was rinsed with CH2Cl2
(5 L) and the washing was transferred to the second vessel.
After being stirred for another 10 min at room temperature,
the mixture was transferred to a separatory funnel and the
vessel was rinsed with heptane (30 L). The turbid organic
1
phase was separated and dried by filtration through
a
acid) to yield 1b (231 g, 26%): mp 190 °C dec; H NMR (500
Na2SO4 layer (15 kg). Reextraction of the aqueous phase with
heptane (30 L), phase separation, and filtration through the
used Na2SO4 layer was followed by evaporation of the organic
solution in vacuo, using a thin layer evaporator at 45 °C.
Traces of residual solvent were removed with use of a rotary
evaporator to yield the sulfonyl chloride (8.3 kg, 84% yield;
purity 90.2% by GC) as a colorless oil. 1H NMR (250 MHz,
CDCl3) δ 6.9 (s, 1H), 2.7 (d, J ) 7 Hz, 2H), 1.95 (m, 1H), 1.0
(d, J ) 7 Hz, 6H) ppm. Anal. Calcd for C8H10BrClO2S2: C,
30.25; H, 3.17; S, 20.19. Found: C, 30.44; H, 2.98; S, 20.20.
MHz, CDCl3) δ 9.79 (s, 1H), 7.53 (d, J ) 7.2 Hz, 2H), 7.50-
7.42 (m, 5H), 7.03 (d, J ) 7.6 Hz, 2H), 6.74 (s, 1H), 6.09 (br s),
5.64 (s, 2H), 3.09-3.02 (m, 2H), 2.68 (d, J ) 6.9 Hz, 2H,), 1.94-
1.87 (m, 1H), 0.99-0.96 (m, 9H). 13C NMR (125 MHz, CDCl3)
δ 178.2, 152.7, 150.7, 150.7, 145.5, 144.0, 136.8, 133.6, 131.8,
130.9, 129.9, 129.8, 129.3, 129.1, 127.7, 126.1, 125.2, 49.6, 39.3,
35.2, 30.6, 22.2, 14.8 ppm. X-ray analysis: crystal size 0.52 ×
0.3 × 0.15 mm3, monoclinic, space group P21/c, a ) 16.180(1)
Å, b ) 9.701(1) Å, c ) 20.007(1) Å, â ) 108.45(1)°, V ) 2785.25
Å3, Fcalcd ) 1.395 Mg/m3, T ) 293 K, Z ) 4, 7113 independent
reflexes, 4830 refined parameters, R1 ) 0.0357, wR2 ) 0.0838.
Anal. Calcd for C28H29ClN4O4S2: C, 57.47; H, 5.00; N, 9.57; S,
10.96. Found: C, 56,95; H, 4.99; N, 9.46; S, 10.91. Byproducts
13: 1H NMR (250 MHz, CDCl3) δ 9.85 (s, 1H), 7.4-7.65
(m, 5H), 7.3 (m, 3H), 7.0 (m, 2H), 5.65 (s, 2H) ppm. Anal.
Calcd for C17H13ClN2O: C, 68.81; H, 4.42; N, 9.44. Found: C,
68.53; H, 4.34; N, 9.26. 14: mp 239-240 °C; 1H NMR (300
MHz, CDCl3) δ 9.85 (s, 2H), 7.55 (d, J ) 7 Hz, 4H), 7.5 (m,
10H), 7.05 (d, J ) 7 Hz, 4H), 5.65 (s, 4H) ppm. Calcd for
3-Br om o-5-isobu tyl-th iop h en e-2-su lfon ic Acid Am id e
(12). Aqueous ammonia (22.4%, 8.6 L) and THF (16.0 L) were
placed in a nitrogen-flushed vessel at 10 °C. A solution of
3-bromo-5-isobutyl-thiophene-2-sulfonyl chloride (8.3 kg, 23.6
mol, purity 90.2% according to GC) in THF (24 L) was added
with stirring and cooling in such a way that the temperature
was maintained between 10 and 15 °C (about 1 h) and the
resulting solution was stirred at this temperature for an
additional hour. The solvent was evaporated to dryness in
vacuo at 20 °C, heptane (24 L) and water (20 L) were added,
and the mixture was stirred for 15 min. The mixture was
cooled and stirred at 0-1 °C to initiate crystallization. The
product was pressure filtered, washed with water, and dried
at 35 °C in vacuo to afford 12 (6.88 kg, 98%) as pale yellow
C
34H25Cl2N4O4 (M
+
H+) 591.13565, found 591.13546
(HRMS).
3-[4-(5-F or m yl-4-m eth oxy-2-p h en yl-im id a zol-1-ylm eth -
yl)p h en yl]-5-isobu tyl-th iop h en e-2-(3-eth yl) Su lfon ylu r ea
(1a ). Compound 1b (280 mg, 0.48 mmol) was suspended in
methanol and a freshly prepared methanolic NaOH solution
(48 mg in 5 mL of methanol) was added dropwise over 5 min.
The reaction mixture was heated at 70 °C for 9 h and the
conversion was followed by TLC. The reaction was cooled to
room temperature and acidified with 2 N HCl to pH 2. The
solvent was nearly evaporated in vacuo, then ethyl acetate
(20 mL) was added and the organic and aqueous phases were
separated. The aqueous phase was extracted twice with ethyl
acetate (20 mL), the combined organic phases were washed
with brine (20 mL) and dried over MgSO4, and the solvent was
evaporated in vacuo to give the crude product as a yellow oil.
Purification by HPLC [Zorbax Sil, 250 × 9.4 mm; 5 µm, Fa.
Bischoff with toluene/(ethyl acetate/2% acetic acid) 2:1, flow 5
mL/min] yielded 1a (181 mg, 0.31 mmol, 65%) as a colorless
solid; purity 99.6% (HPLC); Rf (heptane/ethyl acetate/acetic
acid 100:50:1) 0.40, mp 191-192 °C; 1H NMR (500 MHz,
CDCl3) δ 9.69 (s, 1H), 7.61-7.45 (m, 7H), 7.12 (d, J ) 7.9 Hz,
2H), 6.78 (s, 1H, th), 6.13 (br s, 1H), 5.61 (s, 2H), 4.19 (s, 3H),
3.12-3.08 (m, 2H), 2.72 (d, J ) 7.0 Hz, 2H), 1.99-1.92 (m,
1H), 1.03-1.00 (m, 9H); 13C NMR (125 MHz, CDCl3) δ 175.7,
150.7, 150.5, 145.6, 137.5, 133.3, 131.9, 130.6, 129.7, 129.6,
129.2, 129.0, 128.4, 126.0, 113.0, 56.3, 49.6, 39.3, 35.0, 30.5,
1
crystals: mp 87-88 °C; H NMR (400 MHz, DMSO-d6) δ 7.8
(s, 2H), 7.0 (s, 1H), 2.7 (d, J ) 7 Hz, 2H), 1.85 (m, 1H), 0.9 (d,
J ) 7 Hz, 6H) ppm. Anal. Calcd for C8H12BrNO2S2: C, 32.22;
H, 4.06; N, 4.70; S, 21.50. Found: C, 32.28; H, 4.01; N, 4.77;
S, 21.39.
3-Br om o-5-isobu tyl-th iop h en e-2-(3-eth yl) Su lfon ylu r ea
(3a ). A nitrogen-flushed vessel was charged with 12 (8.0 kg,
26.8 mol), anhyd K2CO3 (8.6 kg, 62.2 mol), and acetone
(60 L). The vessel was set under slight vacuum and ethyliso-
cyanate (3.2 kg, 45 mol) was siphoned in through a PTFE tube.
The tube was rinsed with acetone (2 L) and the mixture was
heated to 54 °C (0.5 h) with stirring. After being refluxed for
2 h, the mixture was pressure filtered and the K-salts were
washed with acetone (2 × 10 L). Water (58 L) and HCl (37%,
12 L) were placed in a separate vessel at 10 °C and the K-salts
were added in several portions to prevent foaming. The product
was allowed to crystallize overnight at room temperature,
pressure filtered, washed with a little water, and dried in
vacuo at 60 °C to furnish 3a (10.2 kg, 91%) as a colorless
crystalline powder: mp 191-191.5 °C; 1H NMR (300 MHz,
CDCl3) δ 11.0 (br s, 1H), 7.05 (s, 1H), 6.35 (br t), 3.0 (pentet,
J ) 7 Hz, 2H), 2.7 (d, J ) 7 Hz, 2H), 1.9 (m, 1H), 0.9 (m, 9H)
5172 J . Org. Chem., Vol. 68, No. 13, 2003