3182 Organometallics, Vol. 22, No. 16, 2003
Small
Ta ble 3. Com p a r ison of Non en e a n d Dod ecen e
Lin ea r ity of Oligom er s Ma d e by Ca ta lysts 2-4
provides more details on isomerization reactions using
1-hexene as substrate; other R-olefins may also be used.
C6 linearity C9 linearity C12 linearity C15 linearity
catalyst
(%)
(%)
(%)
(%)
Con clu sion
2/MMAO
3/MMAO
4/MMAO
99.0
99.7
99.9
96.0
94.9
94.8
94.5
93.5
87.2
93.5
91.6
75.9
The dimerization reactions reported herein represent
the most selective linear dimerization technology known.
1-Butene dimerization catalyzed by tridentate cobalt
complexes produces over 97% linear dimer, but the
overall catalyst activity is lower than the previously
reported iron systems. The butene dimers made by
cobalt are highly linear because chain transfer is fast
relative to chain propagation following an initial 2,1
insertion, which leads to a competing isomerization
reaction that rivals the rate of dimerization. Because
propylene cannot be isomerized to a somewhat inert
internal olefin, it undergoes dimerization to make up
to 99.9% linear hexenes, which may include over 40%
1-hexene in the final isolated product. The 1-hexene can
also be isomerized or dimerized during the course of the
reaction to form nonenes, dodecenes, and even small
amounts of higher olefins. Due to the remarkable step
growth oligomerization reaction, the nonenes may be
over 95% linear, and they may contain over 30%
1-nonene. Because the reaction is a step growth rather
than a chain growth process, the concentrations of the
various products depend greatly on the interaction of
many factors, some of which include the relative rates
of dimerization and isomerization, the catalyst selectiv-
ity for making R-olefins or internal olefins during the
chain transfer step, the overall level of conversion, and
the actual catalyst structure used. Future studies will
be directed toward understanding the interaction of
these various factors, with a view of optimizing the
process operating conditions toward the production of
specific products.
Ta ble 4. Isom er iza tion of 1-Hexen e Usin g Coba lt
Com p lexes 1 a n d 2a
rxn
product
cat./mass
(mg)
Al:Co olefin/amt
cocat. ratio (mL)
T
length
distribution
(°C) (h)
(% each isomer)
1/10
MMAO 115 1-hexene/50 35
2
1.9 1-hexene
62.4 t-2-hexene
34.2 c-2-hexene
1.0 other hexenes
0.6 dimer
1/28
MMAO 60 1-hexene/50
5
1
1.1 1-hexene
77.5 t-2-hexene
19.9 c-2-hexene
0.9 other hexenes
0.5 dimer
1/10
2/27
DEAC
DEAC
40 1-hexene/50 25
18
72
1.0 1-hexene
62.9 t-2-hexene
15.4 c-2-hexene
20.5 3-hexenes
1.0 1-hexene
40 1-hexene/100 25
61.2 t-2-hexene
15.6 c-2-hexene
22.0 3-hexenes
0.1 dimer
a
The effect of varying the Al:Co ratio with DEAC-activated
catalysts was not investigated and would not be expected to
significantly change the product distribution.
Another interesting trend was discovered upon ex-
amining the linearity of the propylene oligomers. To
analyze these oligomers, they were first hydrogenated
using 10% Pd/C and 1 atm of hydrogen pressure (see
Experimental Section). Catalyst 4, not surprisingly,
makes the most linear hexene products because its
steric bulk promotes higher regioregularity.4 However,
catalyst 4 produces the least linear nonenes, dodecenes,
and pentadecenes (Table 3). This increased branching
in the higher carbon numbers is attributable to the
competing chain growth mechanism, which becomes
more prevalent with increasing ligand sterics. Catalysts
2 and 3 undergo less of this chain growth propagation,
thereby explaining the higher linearity of their higher
carbon number products.
In our attempts to use other activating cocatalysts
with these cobalt complexes, it was discovered that the
ratio of dimerization to isomerization varies dramati-
cally depending on the activator used. For example,
when complexes 2-4 are activated with MMAO, dimer-
ization and isomerization of the feed are competitive.
When diethylaluminum chloride (DEAC) is used, isomer-
ization occurs almost exclusively, resulting in the selec-
tive isomerization of 1-olefins to 2-olefins. These data
are reported in Table 4. Rather than producing a
thermodynamic distribution of internal olefin isomers
from the R-olefin feed, the catalysts typically move the
double bond only one position. After extended reaction
times (of 10 days), the distribution is closer to thermo-
dynamic, but the predominant olefin isomer remains the
2-olefin. When complex 1, which bears no ortho alkyl
groups on the aryl rings, is used as the precatalyst,
selective isomerization occurs regardless of whether
MMAO or DEAC is employed as the activator. Table 4
Exp er im en ta l Section
Ma ter ia ls. Cobalt(II) chloride hexahydrate, 2,6-diacetylpy-
ridine, diethylaluminum chloride, 10% Pd/C, and all aniline
derivatives were purchased from Aldrich and used without
further purification. Polymer grade propylene in cylinders with
dip tubes for transfer of liquefied gas was purchased from
Matheson Gas Products, Inc. CPChem’s commercial grade of
1-butene was used without purification. CPChem’s 1-hexene
was degassed and dried over 3 Å molecular sieves prior to use.
MMAO 3A was purchased from Akzo Nobel.
Syn th esis of P r eca ta lyst Com p lexes 1-4. Precatalyst
complexes 1-4 were synthesized according to literature meth-
ods, as were the ligands used to make the complexes.7-9 In
general, the ligands were prepared by dissolving 2,6-di-
acetylpyridine and a slight excess (>2 equiv) of the appropriate
aniline in methanol, heating the solution for 1 day under inert
atmosphere with
a catalytic amount of acetic acid, and
recrystallizing the isolated solid from ethanol. The cobalt
complexes were prepared by stirring a slight excess of the
tridentate ligand with cobalt(II) chloride hexahydrate in THF
for at least 1 day, then adding pentane to the solution and
removing the precatalyst complexes by filtration. The com-
plexes were all isolated in near-quantitative yield. Elemental
analyses for complexes 1-4 were carried out to determine the
amount of THF in the isolated precatalysts.12 The solids were
heated under vacuum at 40 °C prior to analysis. Complexes
(12) Complex 1 has been previously reported (ref 8a), but was
prepared using ethanol instead of THF as solvent.