Process chemistry
582
chimiA 2006, 60, No. 9
The fully deprotected headpiece 14 was tions (NaH/MeI/DMF) to install the meth-
then coupled efficiently with the tailpiece yl ether are not acceptable for large scale
under vacuum to provide 123 g of 1 as an
off-white solid.
production and we have been investigating
alternative methods, with some very prom-
ising results. These and others will be re-
ported in connection with the synthesis of
compounds of similar structural motif in
the near future.
15 using aqueous sodium hydroxide and
DMSO at reflux (Scheme 7). The reac-
tion is then cooled to ambient temperature,
MTBE is added and the product precipi-
tates directly from the reaction mixture as
the sodium salt. After drying, 16 is conve-
niently dimethylated using sodium hydride
and methyl iodide in DMF to give 17. The
methyl ester can then be hydrolyzed us-
ing aqueous sodium hydroxide in ethanol
to provide the 1 as the sodium salt. The
sodium salt of the active pharmaceutical
ingredient can be further purified by a re-
crystallization from ethyl acetate if needed.
The enantiomeric excess of 1 was 99.7% (as
determined by chiral HPLC) starting from
(2R,3S)-8, which compares favorably with
that obtained typically from the enzymatic
hydrolysis process (96–98%).
16
To a 250 ml three-neck round bottom
flask was added 14 (10.63 g, 58.35 mmol)
followed by 5N NaOH (29.2 ml, 145.88
mmol). The mixture was stirred at ambient
temperature for 35 min. To the solution was
added 15 (18.39 g, 69.99 mmol) in 30 ml of
DMSO. The resulting solution was heated
to reflux for 3 h. While cooling, 106.3 ml of
water was added and stirred for an addition-
al hour. The solid was filtered and washed
with 106.3 ml of MTBE. The solid was col-
lected and dried under vacuum at 60 °C for
16 h to provide 19.49 g of 16.
Experimental Section
12
(+)-Methyl
(2S,3R)-3-(4-methoxy-
phenyl)glycidate (8, 750 g) was dissolved
in 7.5 l of ethyl acetate and shaken in a Parr
reactor with 375 g of 5% Pd-C (w/w) under
45 psid hydrogen at ambient temperature
for 16 h. The catalyst was filtered and the
filtrate was concentrated under vacuum to
give an oil, which was seeded and allowed
to stand at ambient temperature to give 745
g of 13 as a solid.
17
To a 250 ml flask added was added
16 (15.11 g, 35.10 mmol), followed by
76 ml of dry DMF. The resulting mixture
was stirred for 5 min at room temperature
then cooled in ice-water bath. NaH (1.78
g, 44.50 mmol; 60% in mineral oil) was
added and stirred for 5 min while monitor-
ing H2 evolution. The bath was removed
and stirred for 15 min, and ice-bath was
replaced. Iodomethane (6.56 ml, 105.31
mmol) was added dropwise via an addi-
tion funnel. After being stirred in bath for
1 h, then 3 h at room temperature, the mix-
ture was quenched with 250 ml of water
and extracted with 250 ml of EtOAc. The
EtOAc layer was washed with 3 × 250 ml
water, followed by washing with 250 ml
of brine. The organic phase was dried over
MgSO4, filtered, and concentrated under
vacuum to afford 13.85 g 17 as a yellow
oil.
Conclusions
13
Compound 12 (745 g) was dissolved in
3.725 l of ethyl acetate at ambient tempera-
ture. Sodium hydroxide (3.548 l, 5N) was
added dropwise and stirred for 3 h after
the addition. The ethanol solvent was ex-
changed with 4 l of isopropyl acetate. The
slurry was cooled to 0 °C and filtered. The
filter cake was washed with 2 l of iPrOH
and 4 l of MTBE. The white solid was col-
lected and dried in a vacuum oven at 60 °C
to provide 888.6 g of 13.
We have developed a seven-step asym-
metric synthesis of navaglitazar from the
commerciallyavailable(+)-methyl(2S,3R)-
3-(4-methoxyphenyl)glycidate, which is
essentially a byproduct from diltiazem
production and can be accessed at very low
cost. The process is high yielding, requires
low solvent volumes, features crystalline
intermediates and requires no chromato-
graphic separations (see Experimental Sec-
tion). Conditions employed in the synthesis
are typically acid-base chemistry which is
simple to operate and robust to repeat. The
protective effect of the free carboxylate in
14 allows the use of less reactive chloride
tailpiece 15 in place of bromide 2, without
the risk of epimerizing the α-stereocenter.
Compared with the existing route using
enzyme to resolve (+/-)-6 and (–)-cinchoni-
dine to upgrade, this new process is much
higher in throughput and significantly more
cost effective for accessing the enantiopure
intemediate 14. This new approach provides
a valuable option for preparing 1. We do,
however, recognize that the current condi-
14
Compound 13 (218 g, 1 mol) and sodi-
um iodide (375 g, 2.5 mol) were dissolved
in 1 l of concentrated hydrochloric acid
at ambient temperature. The solution was
heated to reflux for 6 h and then cooled in
an ice-water bath for 2 h. The slurry was
filtered and the filter cake was washed
with 300 ml of cold water. The white solid
was collected and dried in a vacuum oven
at 60°C to provide 178.7 g of crude solid,
which was stirred in 2 l of acetonitrile for 1
h at ambient temperature. The solution was
filtered and the filtrate was concentrated
Navaglitazar Sodium
Compound 17 (13.85 g, 31.77 mmol)
and absolute EtOH (138.5 ml) were added
to a 1 l flask. The solution was stirred with
cooling (ice water bath). A solution of 5N
NaOH (63.5 ml, 317.66 mmol) was added
via addition funnel over 13 min. Stirring
was continued for 1 h at room temperature.
The flask was cooled in ice-water bath with
stirring for an additional hour. The precipi-
tate was filtered, washed with 250 ml of
cold absolute EtOH, and then 1 l of MTBE.
The solid was collected and dried in a vac-
uum oven set at 60 °C overnight to afford
7.92 g of navaglitazar sodium as a white
powder. A portion (7.86 g, 17.68 mmol)
was dissolved in EtOAc (86.5 ml, 11 vol)
and heated to reflux under nitrogen. After
2.5 h, the heat source was removed and the
solution was allowed to cool slowly to room
temperature. Once at room temperature the
solution was stirred for 1 h. The precipitate
was filtered, washed with 300 ml of MTBE,
and dried in vacuo at 60 °C for 16 h, afford-
ing 7.21 g navaglitazar sodium.
scheme 7.