Journal of The Electrochemical Society, 153 ͑6͒ H115-H121 ͑2006͒
H115
0013-4651/2006/153͑6͒/H115/7/$20.00 © The Electrochemical Society
Temperature-Programmed Reaction and Desorption of the
Sensor Elements of a WO3/YSZ/Pt Potentiometric Sensor
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**,z
Jiho Yoo, F. Martin Van Assche, and Eric D. Wachsman
Department of Materials Science and Engineering, University of Florida, Gainesville, Florida
32611-6400, USA
Temperature-programmed reaction ͑TPR͒ and desorption ͑TPD͒ were performed to determine the reaction and adsorption char-
acteristics of NOx, CO, O2, CO2, and their mixtures on the sensor elements of a WO3/yttria-stabilized-zirconia ͑YSZ͒/Pt poten-
tiometric sensor. The results are discussed, focusing on how sensor performance is influenced by catalytic and adsorptive behavior
of the electrode materials. The NO2 sensor response is most likely given by a dissymmetry of the NO2 decomposition activity
between the WO3 and Pt electrode. No significant adsorption of NO2 and its related molecules is observed during the TPD of NO2
and NO2-containing gas mixtures. Enhanced NO response by coexisting CO agrees with the increased NO adsorption by the
addition of CO, indicating that the NO response is related to gas adsorption behavior.
© 2006 The Electrochemical Society. ͓DOI: 10.1149/1.2188248͔ All rights reserved.
Manuscript submitted September 14, 2005; revised manuscript received January 31, 2006. Available electronically April 10, 2006.
An appropriate method for detecting harmful NOx gases is in
great demand both for the monitoring of air quality and for the
emission control of combustion processes.1,2 For the detection of
environmental NOx, the sensor should be sensitive to low concen-
trations of NOx ͑0–100 ppm͒.1 Enhanced selectivity and consis-
tency are critical requirements for the applications in combustion
exhausts containing hydrocarbons, CO2, H2O, O2, CO, and NOx.
One of the most practical ways is by using solid-state sensors be-
cause of their compact size, easy use, and low cost.3 Many solid-
state NOx sensors, based on the electrical response of the semicon-
ducting metal oxides ͑WO3, SnO2, ZnO, In2O3, LaFeO3, etc.͒, have
been made and tested.4-10
Among the above oxides, tungsten ͑VI͒ oxide is particularly in-
teresting because it has been known to be highly sensitive to NOx
without significant sensor signal drift.7,8,11 According to previous
studies, the response to NOx of the potentiometric sensor, built by
using the WO3 electrode, was fast and stable,7,12 and a linear rela-
tionship was obtained in a plot of the sensor electromotive force
͑emf͒ vs the logarithm of the NOx concentration.8,12 In addition, the
WO3-based sensor showed high sensitivity to as low as ϳ10 ppm
NO2 and selective NO2 detection in 3% O2 vs CO, CO2, and H2O;
however, its NO2 sensitivity was affected by the variation of O2
concentration.12 Moreover, the sensor became less selective and
consistent in combustion exhausts.12
A selective and reproducible NOx sensor has not been achieved
yet due in part to the lack of understanding of the sensing mecha-
nism. Non-Nernstian behavior of a potentiometric sensor working in
gas mixtures is conventionally explained based on the mixed-
potential theory.13,14 In the theory, when more than two heteroge-
neous electrochemical reactions take place concurrently, the poten-
tial at a steady state achieved by relative kinetics of competing
reactions determines a sensor voltage response.
The concept of differential electrode equilibria was recently sug-
gested to explain the potentiometric gas-sensing mechanism.10,15
This is a comprehensive idea claiming that in addition to the gen-
eration of an electrical potential by the mixed potential, the sensing
potential can be created as a result of a difference in homogeneous
gas-phase reaction kinetics and adsorption of an oxidizing or reduc-
ing gas between two asymmetrical electrodes even when the two
electrodes are exposed to the same gas environments. According to
the concept, a sensor signal can be produced by dissimilarity in the
kinetics of nonelectrochemical catalytic reactions between the two
electrodes.16 For CO gas detection using a Pt electrode catalytically
active for CO oxidation by O2 and an inert metal oxide electrode, as
an example, the higher oxygen partial pressure ͑pO2͒ will be created
at the inert electrode in consequence of its lower catalytic activities,
resulting in the higher potential at the metal oxide side. Based on the
Nernst equation, an order of magnitude difference in pO2 can pro-
duce 30–60 mV sensor response at an elevated temperature. The
detection of gases can be also accomplished as a result of adsorption
of a gaseous species accompanying electron transfers into ͑or from͒
semiconducting electrode materials, and therefore, the Fermi level
changes in semiconducting materials. Since the electrode is in con-
tact with a solid electrolyte blocking a flow of the electronic charge
carriers, the accumulated ͑or depleted͒ electrons, via gas adsorption,
can create an electrical field across the electrolyte.4,16
In this work, catalytic reactions on and gas adsorption by sensor
elements of a WO3-based potentiometric sensor were investigated
using temperature-programmed reaction ͑TPR͒ and desorption
͑TPD͒. The discussion focuses on how the gas-sensing response is
affected by the catalytic and adsorptive behavior of the electrode
materials.
Experimental
Sample preparation
.— Tungsten oxide ͑WO3, 99.8% purity, Alfa
Aesar͒ powder was purchased and calcined at 900°C for 10 h to
prevent microstructural changes during the TPR/TPD experiments.
The WO3 powder was then ballmilled for 24 h in ethanol. After
drying, the Brunauer–Emmett–Teller ͑BET͒ surface area was mea-
sured at ϳ4 m2/g.
For the TPR experiments, a WO3 thick film on an 8 mol %
Y2O3-doped ZrO2 substrate ͓Marketech International, Inc., yttria-
stabilized zirconia ͑YSZ͒-8Y, 20 ϫ 10 ϫ 0.1 mm͔ and a Pt thick
film on a YSZ-8Y were prepared by the screen printing method. The
details are described elsewhere.12 General procedures used for the
preparation of the sensing electrodes were repeated, except that only
one face of the YSZ-8Y substrate was screen printed with WO3
slurry or Pt paste ͑Heraeus, Conductor paste CL11-5349͒. The
screen printed films were sintered at 800°C for 10 h with heating
and cooling rate of 1°C/min. Micrographs of the sintered films
showed that the Pt layer was porous and deposited uniformly with a
thickness of ϳ9 m, and the WO3 thick film exhibited a very po-
rous microstructure with 0.5–3 m grains and 10–30 m
thickness.12
TPR/TPD system.— A catalytic reactor was fabricated using
quartz tubes and a frit. As shown in Fig. 1a, the reactor was con-
structed by welding the two quartz tubes around a semiporous frit to
isolate the sample. To minimize the dead volume between the reac-
tor and a quadrupole mass spectrometer ͑QMS, Extrel 150-QC
QMS͒, a tube with small inner diameter ͑i.d.͒ = 1 mm was used at
the gas effluent end. A thermocouple ͑type-K͒ contained in a con-
centric quartz tube to prevent direct contact to the sample was
*
Electrochemical Society Student Member.
Electrochemical Society Active Member.
**
z E-mail: ewach@mse.ufl.edu