I.A. Witon´ska et al. / Journal of Molecular Catalysis A: Chemical 393 (2014) 248–256
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istics. In those publications, the influence of dispersion of active
phase [48–50], the kind of support [36,37,42], addition of the sec-
like humic acid [52] and different kinds of ions [53] on the catalytic
properties of supported systems in HDC of chlorophenols have been
discussed.
Catalytic properties of nanoparticulate, bimetallic Pd/Fe have
been also described in literature [37,54,55]. The authors of those
publications have established the optimal composition of bimetal-
lic systems and they have also studied the influences of reaction
temperature, the pH of the reaction environment, and other natu-
ral factors, such as the presence of humic acids or saltiness of the
water, on the catalytic properties in the process of HDC.
hydrochloric acid (CHEMPUR, 35–38%, pure p.a.). The water was
evaporated at an elevated temperature (T = 60 ◦C) under vacuum.
Monometallic catalysts were dried in air at 110 ◦C for 6 h, calcined
at 500 ◦C for 4 h in an oxygen atmosphere (O2, Air Products, 99,5%,
at rate 20 mL/min), cooling in an argon to room temperature (Ar,
Linde 5.0, at rate 20 mL/min), and then reduced in a hydrogen atmo-
sphere (H2, Air Products, Premium Plus, at rate 20 mL/min) for 2 h
at 300 ◦C before catalytic measurements. The linear temperature
increase rate was 20 ◦C/min between the thermal processing steps.
Bimetallic Pd–Fe/support catalysts containing 5 wt.% Pd and 1, 8,
20 wt.% Fe were obtained by coimpregnation of supports with water
solution of Fe(NO3)3·9H2O (POCH, pure p.a.) and PdCl2 (POCH,
anhydrous, pure p.a.) acidified to pH about 5 with hydrochloric
acid (CHEMPUR, 35–38%, pure p.a.), according to the procedure
described above.
However, supported Pd–Fe catalysts have not been researched
deeply in the hydrodechlorination reaction of polichlorophenols
in the liquid phase, especially mutual interactions between pal-
ladium and iron in catalytic systems were not studied. Munoz
et al. [56] used bimetallic Pd–Fe/␥-Al2O3 catalysts in degradation of
chlorophenols by sequential combination of hydrodechlorination
(HDC) and catalytic wet peroxide oxidation (CWPO). The Pd–Fe/␥-
Al2O3 catalyst showed a high activity in both processes, however
a decrease in activity was observed in each reaction HDC and
CWPO cycle, which can be attributed to iron leaching and active
of chlorophenol and negligible ecotoxicity of final effluents were
maintained upon successive applications in a four-cycles test with
2,4-DCP.
On the other hand, Golubina et al. [57] studied multiphase
hydrodechlorination of 1,4-dichlorobenzene, hexachlorobenzene
and 2,4,8-trichlorodibenzofurane over Pd/C and Pd–Fe/C catalysts.
Metal-metal interaction and structure of bimetallic particles were
studied by TPR and XPS techniques. Based on the obtained results,
two aspects of the influence of iron addition were considered: (1)
formation of Pd-enriched PdFe alloy, which resulted in an increase
of catalytic activity of bimetallic catalysts in comparison with Pd/C;
(2) formation of FeCl3 under HDC reaction condition, which pre-
vented complete chlorination of palladium, possibly leading to its
deactivation.
2.2. Catalytic measurements
In our studies the reaction conditions were optimized for
mono- and bimetallic catalysts. The mass-transfer limitations have
been evaluated experimentally using the diagnostic criteria asso-
ciated with varying hydrogen flow rate (0.05–0.5 L/min), stirring
speed (50–750 rpm), catalyst concentration (0.5–2 g/L) and parti-
cle size (0.5–0.075 mm). All the HDC reactions of 2,4-DCP solution
(0.4 L, 100 mg 2,4-DCP/L) were performed at the room tempera-
ture (20 ◦C) and at neutral pH (pH = 7 0.1). Experimental results
have revealed the influence of mass transfer at the liquid/solid
interface and intraparticle diffusion in limiting HDC rate. However,
these effects were not observed when hydrogen flow was higher
than 0.15 L/min, reaction mixture was stirred at least at 400 rpm,
the catalysts concentration was higher than 0.75 g/L and particle
sizes of catalysts were lower than 0.15 mm. For these reasons, all
HDC reactions over mono- and bimetallic catalysts were performed
under conditions described below in order to eliminate diffusion
restriction.
The HDC of 2,4-dichlorophenol (2,4-DCP) solution (2,4-DCP con-
centration was 100 mg/L) was performed in a 400-mL thermostated
glass reactor at the room temperature (20 ◦C). The hydrochloric
acid formed during the HDC of 2,4-DCP was neutralized by the
addition of an aqueous solution of sodium hydroxide (0.1 mol/L) to
maintain constant pH = 7 0.1 in the reaction medium. The reaction
was conducted with equal amount of catalyst (mcat = 0.4 g) in each
experiment. The mixture was stirred at 500 rpm and hydrogen was
bubbled through at 0.2 L/min. Samples of the reaction medium were
taken systematically, filtered and analyzed using high performance
liquid chromatography (HPLC), coupled to a variable wavelength
UV (210 nm) detector. The reaction products were separated on
a Zorbax SB-C18 column (mobile phase MeOH/H2O). In addition,
further products of phenol hydrogenation were detected by gas
chromatography (GC) (with FID detection; packed column 8% Car-
bowax 1540 on Chromosorb W).
In the present work the activity and the selectivity of chemically
precipitated supported palladium catalysts modified with Fe in the
hydrodechlorination of 2,4-dichlorophenol at room temperature
were investigated. These systems were characterized by XRD, XPS,
ToF-SIMS, AAS, TPR-H2 and CO gas chemisorption techniques.
2. Materials and methods
2.1. Catalyst preparation
Palladium catalysts characterized with good resistance to chlo-
rides deactivation are identified as the most efficient systems in
HDC reaction [25,58]. What is more, metal dispersion has been
identified as being critical [48]. Supported metal particle size can be
modified by the synthesis method, the support used, metal loading,
activation procedure and addition of second metal. In our studies
we concentrated on the influence of iron addition on the activity
and selectivity of 5%Pd/SiO2 and 5%Pd/Al2O3. The incorporation of
more than 5-wt.% of Pd into catalytic systems does not cause a sig-
nificant increase in the activity of palladium catalysts and is not
justified from an economical point of view [47].
For a group of selected catalysts (5%Pd/Al2O3, 5%Pd–8%Fe/Al2O3
and 5%Pd–8%Fe/SiO2), the stability in the reaction of hydrodechlori-
nation of 2,4-dichlorophenol was studied. Ten cycles of the 2,4-DCP
(100 mg/L, 400 mL total volume) HDC reaction were performed on
the same portion of catalyst (mcat = 0.4 g). Each cycle of the reaction
was conducted for 1.5 h at room temperature using H2, flowing
at 0.2 L/min. After this time, the product mixture was removed
from above the catalyst, filtered and analyzed by HPLC, GC-FID and
atomic absorption spectrometry (AAS). Over the course of the entire
process, including particular catalytic cycles, the catalysts were not
removed from the reactor. After the 10-th cycle of the reaction,
the catalyst was quantitatively transferred into a weighing vessel,
washed with deionized water, dried at 110 ◦C to constant weight,
and weighed. The weight loss of the catalyst was less than 6 wt.%.
These catalysts were analyzed by TOC technique to check if organic
Catalysts containing 5 wt.% of palladium were prepared by
aqueous impregnation of alumina (Fluka, 143 m2/g) and silica
(Sigma–Aldrich, 291 m2/g) from the solution of PdCl2 (POCH,
anhydrous, pure p.a.) which was acidified to pH about 5 with