Q. Zheng et al. / Journal of Catalysis 330 (2015) 222–237
223
result showed that 3-buten-2-ol was produced with a maximum
selectivity of 59.0% along with major byproducts such as MEK
and 3-hydroxy-2-butanone. In addition, further dehydration of
zeolites with high copper dispersion [33,34]. The catalysts used in
this work were synthesized by the ion exchange method as fol-
lows, which is similar to the deposition precipitation (DP) method
[35,36] or ammonia evaporation (AE) methods [37,38]. First, the
ammonium-type ZSM-5 was calcined at 550 °C for 4 h to convert
2
,3-BDO yields 1,3-butadiene [19], which can be dimerized to pro-
duce the aromatic intermediate styrene (Diels–Alder reaction) [20]
and hydrogenated to butene. Sato and coworkers investigated
it to HZSM-5. Then the desired amount of Cu(NO
solved in 100 mL of deionized water at room temperature.
Ammonia was added to the solution until the pH was about 9.1
3
)
2
ꢀ3H
2
O was dis-
dehydration of 2,3-BDO to 1,3-butadiene over Sc
dehydration of other diols, such as 1,3-butanediol and
,4-butanediol over rare earth oxides [22,23], ZrO [24]
and Cu-based catalysts [25].
2
O
3
[21], and
2+
1
2
3 4 2 2
to form a dark blue cupric ammine complex [Cu(NH ) (H O) ] ,
and then water was added to make 250 mL of a copper-ammonia
complex solution. 20 g of HZSM-5 zeolite was added to the solu-
tion and then the container was capped to avoid the evaporation
of ammonia and stirred for 4 h at room temperature. After that,
the container was transferred to an oil bath and heated to 60 °C
for 2 h. Then the solution was filtered and the precipitate was
washed at least five times by water and dried at 110 °C overnight
followed by calcination at 550 °C for 4 h. Finally, the calcined cat-
alyst was pelletized, crushed and sieved to obtain a particle size
distribution in the range 40–60 mesh. To make 10%CuO/ZSM-5,
The approach reported here is to convert 2,3-BDO to butene,
which is a basic building block of fuels as well as many chemicals.
As a precursor, butene can be converted to a variety of oligomers
(dimer, trimer, tetramer, etc.) [26,27], which can be further converted
to saturated hydrocarbons through hydrogenation reaction. In this
way, butene can serve as an intermediate to produce high-grade liq-
uid fuel with specific type of saturated hydrocarbons [6,27].
The major challenge is to remove the two hydroxyl groups of
2
,3-butanediol (2,3-BDO) in a single step to produce butene. This
process involves a bifunctional pathway, in which 2,3-butanediol
is dehydrated on an acid site to methyl ethyl ketone (MEK),
the amount of Cu(NO
The content of CuO was determined to be 9.5 wt%, 9.7 wt% and
9.2 wt% on ZSM-5 with SiO /Al ratios of 23, 50 and 280, respec-
3
)
2
ꢀ3H
2
O added to the solution was 24.16 g.
2
-methylpropanal, and butadiene, which can be further hydro-
2
2 3
O
genated to butene on the metal sites. Copper is interesting for
use as the hydrogenation catalyst. Cu-containing catalysts show
high activity for vapor-phase hydrogenation reaction particularly
the selective hydrogenation of carbon–oxygen bonds; however,
copper catalysts are relatively inactive for hydrogenolysis of car-
bon–carbon bonds [28]. Guo et al. [29] investigated hydrogenolysis
of glycerol to propanediols over Cu catalysts, and found that
tively, by the inductively coupled plasma (ICP) method. Two
Cu/ZSM-5(280) catalysts with high loading of CuO were prepared
by increasing the amount of Cu(NO
)
3 2
2
ꢀ3H O to 36.24 g, and extend-
ing the time of ion exchange in the oil bath to 12 h and 24 h. For
these two catalysts, the content of CuO was determined by ICP to
be 19.2 wt% and 29.1 wt%, respectively. For the catalyst
Cu/ZSM-5(280) with low loading of CuO, the amount of
c
-Al
2
O
3
supported Cu catalysts showed excellent performance
Cu(NO
3
)
2
ꢀ3H
2
O was decreased to 12.0 g and the time of ion
(
selectivity to propanediol, 96.8%) and successfully suppressed
exchange was shortened to about 1 h in the oil bath, and the
content of CuO was determined by ICP to be 6.0 wt%.
the scission of CAC bonds. Sitthisa and Resasco [30] investigated
the hydrodeoxygenation of furfural over Cu, Pd and Ni supported
on SiO
2
, and found that the Cu catalyst mainly produced furfuryl
2.3. Catalytic reactions
alcohol via hydrogenation of the carbonyl group due to the weak
interaction of Cu with C@C. Vasiliadou et al. [31] investigated the
hydrogenolysis of glycerol to propylene glycol over highly
The catalytic reactions were performed in a conventional con-
tinuous flow fixed-bed reactor made of stainless steel (id = 8 mm)
under atmospheric pressure. Prior to reaction, the catalyst sample
2
dispersed Cu/SiO catalyst. The result showed that Cu selectively
converted glycerol to propylene glycol with selectivity of 92–97%
via consecutive dehydration–hydrogenation reactions. Sato et al.
(weight = 1.0 g) was reduced in the reactor in the H
rate of H /N = 1/5) at 300 °C for 2 h. The H flow of 24 cm /min
(standard ambient temperature and pressure, SATP) and the N
2 2
/N flow (flow
3
2
2
2
[
32] reported that reduced Cu catalyst could effectively catalyze
the dehydration of glycerol to hydroxyacetone in N , and the
hydrogenation of hydroxyacetone followed by hydrogenolysis in
2
3
2
flow of 120 cm /min (SATP) were controlled with mass-flow con-
trollers (Brooks). 2,3-BDO was fed via a micropump (Eldex 1SMP)
3
H
2
to form ethylene glycol, acetaldehyde and ethanol.
at 3 mL/h together with a H
2
flow of 67.2 cm /min (SATP) and N
2
3
Based on the excellent hydrogenation performance of copper,
flow of 15.4 cm /min (SATP). Reactor temperature was set between
200 and 300 °C. Product compositions were analyzed by an on-line
gas chromatograph (SRI 8610C) equipped with an MXT-1 column
we have studied a high copper loading catalyst supported on
ZSM-5 to convert 2,3-butanediol to butenes in a single reactor.
The impact of reaction conditions (temperature and hydrogen to
(nonpolar phase, 60 m, ID 0.25 mm, film thickness 0.25 lm), TCD
2
,3-butanediol ratio) and the Si/Al ratio of the ZSM-5 catalyst are
and FID detectors for the analysis of hydrocarbons and oxygenated
chemicals, and quantified by injecting calibration standards to the
GC system. The temperature of the tubing from the bottom of
the reactor to the inlet of GC was maintained at 230 °C to avoid
the condensation of liquid products. The products were injected
through the sample loop (0.2 mL), which was controlled by a high
temperature ten-port valve. The oven was kept at 40 °C for 5 min,
and then raised to 120 °C at a ramp rate of 40 °C/min, finally raised
to 250 °C at a rate of 20 °C/min, and held at this temperature for
10 min. As MXT-1 column is not capable of separating some
hydrocarbons, such as 1-butene and isobutene, to determine the
distribution of butenes (1-butene, isobutene, trans-2-butene and
reported and it is demonstrated for the first time that 2,3-BDO
can be converted to butenes in a single reactor at a high yield.
2
. Experimental
2.1. Materials
2 2 3
Ammonium-type ZSM-5 with SiO /Al O ratios of 23, 50 and
2
80 was obtained from Zeolyst International. ZSM-5 is referred
/Al ratio. 2,3-butanediol
>97%) was purchased from TCI America. Cu(NO O (99%)
ꢀ3H
was purchased from Fisher scientific.
to as ZSM-5(n), where n is the SiO
(
2
2 3
O
3
)
2
2
2 2 3
cis-2-butene) over catalysts with different SiO /Al O ratios, addi-
tional experiments were performed where the MXT-1 column was
replaced with an MXT-Alumina BOND/MAPD column (30 m, ID
2.2. Catalyst preparation
0
.53 mm, film thickness 10 lm), which is capable of separating
As previously reported, the ion exchange of zeolite ZSM-5 with
Cu(II) in ammonia could result in excessively exchanged copper on
the four isomers of butenes. To ensure the identification of prod-
ucts, GC–MS analyses were also carried out by using an Agilent