Scheme 1
tests: TSU testing (2 mL neat liquid) showed a significant
exotherm with onset around 155 °C with a maximum dT/dt of
135 °C/min. ARC testing of a neat sample (2.54 g) (undiluted)
showed a significant exotherm starting around 130 °C, with a
heat liberation of 608 J/g (Figure 2).
In order to check for onset of decomposition at temperature
ranges realistically expected for the cycloaddition reaction, a
set of isothermic DSC experiments was carried out. No
exotherms were observed during the hold period in both a 20
h/100 °C and a 72 h/80 °C experiment.10 Overall, we were
encouraged by these data as they indicated a significantly
improved safety profile compared to that of ethyl azide which,
due to its unpredictable and explosive properties,6 should not
be handled in the laboratory at any scale.
Since the reaction still involves a potentially hazardous azide,
we wanted to put an additional engineering control in place to
ensure an inherently safe process. Continuous-flow reactions
have the potential to be much safer than batch reactions, as
only a small amount of reactive and potentially hazardous
material is heated or converted to product at any given time.11
We undertook an initial parallel screening of solvents and bases
for the cycloaddition shown in Scheme 2 towards a potential
continuous-flow process. The results of this screen (Table 1)
provided us with a starting point for further DoE studies in the
Syrris AFRICA continuous flow reactor system (Figure 3).
A series of experiments examining the interplay of temper-
ature, stoichiometry, and base were carried out (Table 2). These
data suggest a complex interaction between temperature and
base resulting in degradation of cyanoacetamide. To examine
this interaction, the data collected between 65 and 95 °C were
analyzed using the historical data feature of Stat-Ease Design
Expert Software. Figure 4 shows a graphical representation of
the interaction between temperature, base, and stoichiometry
of cyanoacetamide. For a given residence time at higher
temperatures, base causes cyanoacetamide to decompose in a
concentration-dependent manner, competing with the productive
reaction pathway.
Only one, the desired 5-amino regioisomer, was formed in
all experiments, as unambiguously proven by 2D-NMR experi-
ments and single crystal X-ray crystallography (Figure 5); the
Dimroth rearrangement product (cf. Scheme 1)5 could not be
detected. Other than small amounts of unreacted starting
material no other product-related side products were observed.
The conditions chosen for a 5 g flow reactor proof-of-concept
experiment are shown in Scheme 3.
We were gratified to find that RaNi-mediated desulfu-
rization of the cycloadduct 5 proceeded cleanly to
complete the proof-of-concept to the N-ethyl triazole 1;
no triazole ring cleavage or Dimroth rearrangement
product was observed (Scheme 4).18 Alternatively, the
cycloadduct 5, which appears to be thermally stable toward
Dimroth rearrangement may also be carried forward and
the reductive desulfurization carried out at a later stage
in the synthetic sequence (data not shown). Since triazoles
are high energy compounds, this has the advantage of
operating with an inherently safer intermediate due to the
more favorable carbon to nitrogen ratio.23
This high-yielding sequence has the potential to be a practical
and safe addition to the synthetic arsenal for N1-alkylsubstituted
5-amino-triazoles, valuable intermediates for the synthesis of
important pharmacophores such as triazolopyridines or triaz-
olopyrimidines and their derivatives.4,13-17
(9) Safety data for this nucleophilic displacement had indicated a >50 °C
window between reaction temperature (75 °C) and decomposition onset
(∼130 °C, data not shown). This new one-step procedure (see
Experimental Section) is more convenient than the only previously
reported four-step synthesis for this building block: (a) Khoukhi, M.;
Vaultier, M.; Carrie, R. Tetrahedron Lett. 1986, 27, 1031 The
corresponding sulfone (2-azidoethyl phenyl sulfone), see: (b) Carboni,
B.; Vaultier, M.; Carrie, R. Tetrahedron 1987, 43, 1799. initially
investigated as cycloaddition partner was quickly abandoned due to
complications (side reactions due to ꢀ-elimination) under the basic
reaction conditions (data not shown).
Conclusions
A safe and readily accessible substitute for ethyl azide has
been identified and its usefulness demonstrated in a [3 +
2]-cycloaddition design space evaluation using the Syrris
AFRICA continuous flow reactor setup. The dipolar cycload-
dition of 2-azidoethyl phenyl sulfide appears to be much cleaner
(10) The isothermal DSC experiment held at 100 °C for 20 h, when cooled
and reramped to 300 °C (heating rate 10 °C/min) showed an exotherm
onset at 160 °C, liberating 560 J/g.
(11) For a recent overview of this rapidly developing field, see the special
issue of Organic Process Research and DeVelopment devoted to
Continuous Processes: Org. Process Res. DeV. 2008, 12, 904.
(12) Initial safety testing for this azide substitution reaction was also carried
out showing this reaction mode to be safe (Vide supra). To minimize
reaction hazards, we envisaged flow reactor integration of both
reactions for further development. Appropriate safety measures should
be taken as for all azide reactions; see, for instance: (a) Lunn, G.;
Sansone, E. B. Azides. In: Destruction of Hazardous Chemicals in
the Laboratory, 2nd ed.; Wiley: New York, 1979; p 57. (b) Hagenbuch,
J.-P. Chimia 2003, 57, 773. (c) Wiss, J.; Fleury, C.; Heuberger, C.;
Onken, U. Org. Process Res. DeV. 2007, 11, 1096. (d) Bosch, L.;
Vilarrasa, J. Angew. Chem., Int. Ed. 2007, 46, 3926 (see ref 14).
(13) Biagi, G.; Giorgi, I.; Livi, O.; Scartoni, V.; Lucacchini, A. Farmaco
1996, 51, 395.
(14) Baraldi, P. G.; Manfredini, S.; Simoni, D.; Zappaterra, L.; Zocchi,
C.; Dionisotti, S.; Ongini, E. Bioorg. Med. Chem. Lett. 1994, 4, 2539.
(15) L’Abbe, G.; Vandendriessche, A.; Weyns, N. Bull. Soc. Chim. Belg.
1988, 97, 85.
(16) Cacciari, B.; Spalluto, G. Synth. Commun. 2006, 36, 1177.
(17) Albert, A. J. Chem. Soc., Perkin Trans. I 1975, 345.
(18) To the best of our knowledge, reductive desulfurizations of N-(R- or
ꢀ-{alkyl or aryl}thioalkyl)-1,2,3-triazoles have not been reported to
date.
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