C.D. Lago et al. / Journal of Catalysis 366 (2018) 16–27
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Brønsted acid sites can also catalyze hydroxyacetone production,
what occurs when glycerol interacts via the hydroxyl groups
attached to primary carbons. Foo et al. [23] demonstrated, using
FTIR spectroscopy, a cooperative role of Brønsted and Lewis acid
sites in the glycerol dehydration to hydroxyacetone over niobia
catalysts. These authors proposed several steps for this reaction.
In a first step glycerol is adsorbed on a Lewis acid site, and in a sec-
ond step it is transformed into 2-propene-1,2-diol, which further
tautomerizes to hydroxyacetone The authors concluded that the
second step involved the participation of an adjacent Brønsted acid
site to generate the 2-propene-1,2-diol.
although the changes at molecular or atomic scale were discarded
by XRD results. An alternative to prevent this problem is to use a
weaker alkali, like Na2CO3 [35].
In this paper we present results obtained after modification of
an H-ZSM-5 zeolite (Si/Al = 40) by alkaline treatment with Na2CO3
aqueous solutions in different concentrations, followed by ionic
exchange with NH4NO3 to obtain acid catalysts. The textural prop-
erties and the acidity of the materials were studied employing
numerous characterization techniques. The activity of the solids
was tested in the glycerol dehydration reaction to obtain acrolein.
The zeolites offer several advantages. These solids are environ-
mentally harmless, noncorrosive, thermal and chemical stable and
possess a high versatility among other things. Moreover, the
shape-selective properties of zeolites related to the presence of
an ordered microporous network can restrict the formation of
undesired products by control of reactant or product diffusion in
the pores as well as the volume available for transition states. Nev-
ertheless, the pure microporous nature of zeolites frequently
involves transport limitations, particularly when bulky molecules
are involved, which adversely affect catalytic performance. ZSM-
5 zeolite is known as a solid acid catalyst for efficient conversion
of fossil and biomass resources to fuels and chemicals [24,25]. In
addition, ZSM-5 has been observed to exhibit excellent catalytic
properties in aromatics compounds synthesis, mainly due to its
shape-selectivity characteristic. However, the microporous chan-
nels present in its structure may in some cases be a major limita-
tion, because mass transport is slow through these narrow
channels, especially when reaction is significantly faster than diffu-
sion in the micropores [26,27]. Scaling down of zeolite crystals
from micrometer to nanometer scale and developing mesoporous
zeolite catalysts have been recognized as important factors in
improving catalytic activity. Emerging mesoporous materials how-
ever generally do not comply with most practical requirements as
a result of limited thermal stability and poor acidic properties.
Consequently, new synthesis procedures for preparation of small
zeolitic crystals [28] or post-treatment procedures to create
extra-porosity [29] are increasingly investigated. Conventional
steaming and acid leaching methods or the less-known treatments
in alkaline media have been applied to modify various properties of
zeolites. The last method removes preferentially Si from the zeolite
framework (desilication) [30], while the former ones lead to dealu-
mination. Desilication was firstly applied to study chemical
changes of MFI crystals upon contact with NaOH solutions, and this
treatment has shown to induce a significant mesoporosity in MFI-
type zeolites [31,32]. Furthermore, this treatment allowed retain-
ing the crystal structure and the acidic properties of the solids.
Desilicated zeolites have been investigated in several reactions,
including cumene cracking, methanol to propylene, methanol to
gasoline, hydroxylation of benzene to phenol, methane aromatiza-
tion, and hexene conversion [21,33]. In most cases, improved
activity, stability, and selectivity have been reported. In general,
the observed improvement has been ascribed to enhanced
diffusion due to the generation of mesoporous channels. The meso-
porous structure is an advantage for the diffusion of reactants
because the external surface area of zeolite is improved and the
catalytically active acid sites become more easily accessible to
reactants.
2. Experimental
2.1. Catalyst preparation
A ZSM-5 zeolite with a nominal Si/Al ratio of 40 (CBV-8020),
supplied by Valfor in an H-form, was used in this study. The cal-
cined sample of this catalyst is labeled in this work as H-ZSM-5.
The alkali treatments were carried out using aqueous solutions of
0.2, 0.3, 0.4, 0.5 and 0.7 mol Lꢀ1 Na2CO3, employing 30 ml of solu-
tion per gram of calcined ZSM-5 zeolite. The treatment was carried
out with vigorous stirring at 65 °C during 0.5 h, in a flask with a
reflux condenser and a water bath, following the procedure previ-
ously established for these materials [36]. The zeolite suspension
was then cooled down immediately using an ice bath. The remain-
ing product was filtered, carefully washed until neutral pH and
finally dried at 100 °C overnight. The alkali-treated samples were
obtained in a Na-exchanged form, and it was necessary to convert
them into the H-form in order to recover the acidity. After the
alkali treatment, two consecutive ion exchanges with 0.5 mol Lꢀ1
NH4NO3 aqueous solutions during 2.5 h in reflux were carried
out to each sample. Then, the samples were calcined in air at
550 °C for 2 h. The modified zeolite catalysts were named H-AT
(M), being M = 0.2, 0.3, 0.4, 0.5 and 0.7 according to the concentra-
tion of Na2CO3 used in the alkali-treatment solution.
2.2. Catalyst characterization
Nitrogen adsorption–desorption isotherms were recorded at
liquid-nitrogen temperature (ꢀ196 °C) and relative pressure (P/
Po) interval between 6 ꢁ 10ꢀ7 and 0.998 in a Quantachrome equip-
ment. Before the adsorption, samples were evacuated at 250 °C
during 3 h under vacuum of 1 ꢁ 10ꢀ5 Pa. The BET model [37] was
used in the relative pressure range 0.01–0.10 to calculate the total
surface area, while the micropores volume and external surface
area were derived from the t-plot, according to Lippens and de Boer
[38]. The pore-size distribution was calculated employing the
Broekhoff and de Boer (BdB) method [39], applied to the adsorp-
tion branch of the isotherm.
X-ray diffraction (XRD) patterns were measured in a Shimadzu
XD-D1 instrument with a monochromator, CuK radiation and a
a
scanning rate of 2° minꢀ1 in the range 2h = 0°ꢀ55°.
Si and Al concentrations in the filtrate obtained upon alkaline
treatment were determined by inductively coupled plasma atomic
emission spectroscopy (ICP-OES). Measurements were performed
in a Perkin Elmer Optima 2100 DV. Also the Al and Si content in
the solids were measured by Energy-dispersive X-ray fluorescence
(XRF), using a Shimadzu equipment, model EDX-720, and working
in the energy dispersion mode.
The versatility of this alkaline treatment opens new avenues to
improve diffusion characteristics in zeolite-catalyzed applications.
Most of the studies include the use of NaOH in different concentra-
tions, varying the temperature and the time of treatment. If the
treatment is very aggressive, although mesoporosity is generated
in the structure, changes in morphology can also be produced, with
a partial collapse of the zeolite grain. M. Ogura et al. [34] observed
changes at micrometric scale combining SEM and TEM techniques,
The morphology of H-ZSM-5 catalyst before and after the alka-
line treatment was studied by Scanning electron microscopy (SEM)
samples at 15 KV using an electron microscope (Phenom PROX). In
order to ensure that the data collected was representative of the
whole sample, scans were made at more than one location, indicat-
ing that the zeolite particles are homogeneous.