was added to make up the lost volume (4 L). When the head
temperature reached 93 °C, the flask was cooled to 20 °C
and washed twice with 60:40 ethyl acetate/hexanes to remove
unreacted starting material. The aqueous layer was then
heated to 45 °C with agitation and treated with aqueous
hydrochloric acid (0.746 L, 12 M, 1.3 equiv) added at a rate
of 20 mL per min. The mixture was cooled to 3 °C and aged
30 min; the product was collected by filtration, washing the
cake with water (1.5 L). The product was then vacuum-dried
to constant weight (50 °C, 0.1 bar) affording 1.183 kg
(84.6%) as an orange solid. HPLC purity >98%, physical
properties were identical to those previously reported.6
General Methods for LAH Reduction Optimization
Experiment. The automated run was programmed as de-
scribed in Table 7. A 1.00 M suspension of lithium aluminum
hydride (LAH) was prepared from crushed pellets by
agitation in a round-bottomed flask while heating at 60 °C.
Sample quench vials were automatically loaded with 3 mL
of dioxane. The solid L-Phe (1.00 g, 6.05 mmol) was added
manually at the beginning of the experiment followed by
the appropriate volume of THF automatically. Agitation was
started, and the appropriate volume of LAH suspension was
added manually via syringe with a 16-gauge needle. After
being held at an internal temperature of 60 °C for 2 h, the
vessels were cooled to 20 °C and quenched with 2 M NaOH
solution (1.6 mL/g LAH used) followed by water (2.0 mL/g
LAH used). DCM was added (12 mL to RVs 1-5 and 8
mL to RVs 6-10) followed by di-tert-butyl dicarbonate (1.32
g, 6.05 mmol). Samples were taken (0.300 mL from RVs
1-5 and 0.200 mL from RVs 6-10). Sample size was
proportional to total volume so that HPLC peak areas could
be compared directly. Final results are given in Table 7.
HPLC analysis: (mobile phase, acetonitrile with 0.1% TFA/
water, gradient 0-100% acetonitrile with 0.1% TFA in 6
min, flow rate 2 mL/min; UV detection 214 nm); retention
time of Phe ) 1.00 min, phenylalaninol ) 2.39 min, N-(tert-
butoxycarbonyl)phenylalaninol ) 4.17 min.
(S)-N-(tert-Butoxycarbonyl)phenylalaninol (2). A dry
3-L flask was flushed with nitrogen and charged with THF
(1.8 L). Agitation was started, and crushed pellets of lithium
aluminum hydride (34.2 g, 900 mmol) were added over 5
min. The flask was charged with solid (S)-(-)-phenylalanine
(61.0 g, 0.369 mol) portionwise over 1 h. The reaction was
heated to 62 °C and held for 2 h prior to cooling to 20 °C
in an ice bath. The reaction was quenched by the addition
of aqueous NaOH (68.4 mL, 2 M) followed by water (55
mL). CAUTION: exothermic, hydrogen gas eVolution! When
the addition was complete, the flask was allowed to cool to
5 °C, and a solution di-tert-butyl dicarbonate (98.2 g, 450
mmol) in DCM (0.300 L) was added at a rate of 20 mL
min-1, during which time the temperature rose to 29 °C. The
bath was removed, and the suspension was agitated at 25
°C for 1 h. The suspension was treated with diatomaceous
earth (100 g) and filtered through a sintered glass funnel.
The cake was rinsed twice with THF (0.5 L), and the
combined organics were charged to a 3-L flask and concen-
trated by distillation while adding 500 mL of heptane to make
up the volume loss. When the head temperature reached 80
°C, the heat was turned off, and the flask allowed to naturally
cool to 20 °C. The thick mixture was further diluted with
hexanes (400 mL) and cooled to 5 °C. The product was
collected by filtration and vacuum-dried to constant weight
at 25 °C, affording 58.0 g (63%) as a white crystalline solid.
HPLC purity >99%. Physical properties were identical to
authentic commercial material.25
General Methods for Oxidation Experiment. At the
beginning of the experiment sample vials were automatically
loaded with aqueous sodium bicarbonate (0.30 mL) and
acetonitrile (1.40 mL) to quench the samples prior to HPLC
analysis. Each of five RVs were dried by heating dry THF
under reflux, draining hot, and blowing dry with nitrogen
purge. The program added DCM (13.6 mL) followed by
oxalyl chloride solution (50% in DCM, 0.69 mL, 2.98 mmol).
The vessels were cooled to -78, -60, -40, -20, and 0 °C,
and a solution of DMSO (25% in DCM, 2.3 mL, 5.97 mmol)
was metered in over 2 min. The program then metered in a
solution of alcohol 4 (2.99 mL, 1.0 M, 1.99 mmol). The
temperature was held for 1 h, and a solution of DIEA in
DCM (50%, 4.17 mL, 11.94 mmol) was metered in over 2
min. The vessels were taken to 0 °C using a linear ramp
over 30 min and sampled. The vessels were further warmed
to 25 °C and sampled again at 60, and 240 min for on-line
analysis. Results for the 60- and 240-min points are shown
in Figure 8. HPLC analysis: (column, HP-Zorbax XDA-
C8; mobile phase, acetonitrile/water; gradient 40-70%
acetonitrile in 5 min; flow rate 1 mL/min; UV detection 214
nm); retention time of 2 ) 4.51 min, 3 ) 3.21 min.
General Methods for Reductive Amination Experi-
ment. Aldehyde 3 (0.40 g, 1.6 mmol) was charged to each
of four RVs followed by one of four solvents, DCM, THF,
1,2-dichloroethane, or acetonitrile (60 mL/g). Agitation was
started, and the reactions were treated with benzylamine (0.24
g, 2.2 mmol) and sodium triacetoxyborohydride (0.64 g, 3.0
mmol). The reactions were periodically sampled into vials
containing acetonitrile and analyzed by HPLC. All reactions
were found complete within 1 h. HPLC analysis: (mobile
phase, acetonitrile/water, gradient 40-70% acetonitrile in 5
min, flow rate 1 mL/min; UV detection 214 nm); retention
time 3 ) 3.21 min, 4 ) 4.32 min.
(S)-2-(tert-Butoxycarbonylamino)-3-phenyl-1-(N-ben-
zyl)propylamine (5). A dry 500-mL round-bottomed flask
was charged with DCM (50 mL) and DMSO (4.7 g, 60
mmol, 3.0 equiv). The flask was placed in a dry ice/acetone
bath, and neat oxalyl chloride (3.8 g, 30 mmol) was added
over 30 s via syringe. After 30 min a solution of alcohol 2
(5.00 g, 20 mmol) in DCM (50 mL) was added dropwise
over 15 min, and the solution was stirred for an additional
30 min. A solution of diisopropylethylamine (15.5 g, 120
mmol) in DCM (50 mL) was added dropwise over 15 min,
and the solution was stirred for an additional 30 min. A
solution of benzylamine (2.4 g, 22 mmol) in DCM (10 mL)
was added followed immediately by solid sodium triacetoxy-
borohydride (6.36 g, 30 mmol). After an additional 30 min
the flask was removed from the bath and allowed to warm
(25) (S)-2-(tert-Butoxycarbonylamino)-3-phenyl-1-propanol was obtained from
Aldrich.
292
•
Vol. 5, No. 3, 2001 / Organic Process Research & Development