W.-S. Lee et al. / Journal of Catalysis 319 (2014) 44–53
45
formulations still resulted in aromatic yields less than 50% for
vapor-phase anisole HDO reactions at 673 K and atmospheric pres-
sure [12].
existing pure H2 flow to give the desired composition) to the final
target temperature (ꢀ863–978 K, typically 863 K) within 1.5 h and
held at the final temperature for 2–6 h (typically 2 h) and then
cooled down to RT in the CH4/H2 (15/85 vol%) gas mixture flow.
The resulting material was then treated in a flowing 1% O2/He mix-
ture (Matheson, Certified Standard Purity) at ꢀ1.67–3.33 cm3 sꢁ1
for at least 2 h before being removed from the reactor to passivate
the carbidic surface [33]. Thus, a typical protocol for the Mo2C
catalyst preparation (sample#8 in Table 1), ‘‘CH4/H2-RT(1.5 h)-
623 K[12 h](1.5 h)-863 K[2 h]-cool’’, represents that the ammo-
nium molybdate tetrahydrate in the reactor was exposed to a gas
environment of CH4/H2 mixture and heated up to 623 K within
1.5 h and held at 623 K for 12 h. After that, the temperature was
increased to 863 K within 1.5 h. Finally, the reactor was held at
863 K for 2 h and then cooled down to RT. Even though the prepa-
ration conditions were carefully controlled in this work, different
batches of Mo2C catalysts may have small variations in their phys-
ical/chemical properties because the degree of carburization as
well as the amount of carbon deposition was found to be sensitive
to the carburization conditions [34,35]. Therefore, samples #1-8
listed in Table 1 consisted of multiple batches of Mo2C synthesized
with the corresponding preparation conditions to create a repre-
sentative Mo2C catalyst that shares a set of physical/chemical
properties. Sample #9 in Table 1, however, was prepared by re-car-
burizing a mixture of multiple batches of Mo2C with different
amounts of CO chemisorption sites at 323 K (ꢀ6 g) in a CH4/H2
mixture (14/86 vol%, ꢀ9.66 cm3 sꢁ1) using a temperature protocol
shown in Table 1. We note that the fresh, passivated sample was
stored in a vial (ambient conditions) and exposed to air before
the kinetic measurements and aged <1 month prior to the charac-
terization discussed below.
High selectivity to deoxygenation products with selectivity to
benzene ꢀ50%, toluene ꢀ25%, and xylene ꢀ10% at ꢀ673 K under
1 atm, however, was reported when an acidic function (H-BEA)
was introduced together with a metal function (Pt) [15]. Hicks
and coworkers recently reported that high selectivity to benzene
among C+6 products (ꢀ90%) for anisole HDO reactions in the liquid
phase with toluene as a solvent could be obtained using bimetallic
FeMo phosphide (FeMoP) catalysts; however, high hydrogen pres-
sures ꢀ2.1 MPa and high reaction temperatures ꢀ673 K were
required to accomplish this selective deoxygenation [19]. MoO3,
which showed the highest specific rates for acetone HDO among
other reducible metal oxides such as V2O5, Fe2O3, CuO, and WO3
via a reverse Mars-van Krevelen mechanism, was also tested for
vapor-phase anisole HDO at 673 K under ambient pressure [27].
A mixture of deoxygenated aromatics was observed in which the
selectivity of benzene, toluene, xylene, and alkylbenzenes was
ꢀ60%, ꢀ20%, ꢀ6.5%, and ꢀ13%, respectively [27]. No observation
of sequential hydrogenation products of the aforementioned aro-
matics was reported, implying that this process is hydrogen effi-
cient [27].
Recently, transition metal carbides have been reported to selec-
tively remove oxygen from C2–C3 oxygenates [28,29], vegetable
oils [30], stearic acid [4], and guaiacol [31]. Herein, we report that
Mo2C is a selective HDO catalyst for phenyl ethers at low temper-
atures (ꢀ420–520 K) under atmospheric pressure with good cata-
lyst stability over the course of ꢀ50 h, in which benzene can be
formed almost exclusively with >90% selectivity among C+6 prod-
ucts. The high hydrogen efficiency of this process is evidenced by
the low selectivity (<9%) to cyclohexane in successive hydrogena-
tion reactions of benzene even at high hydrogen-to-oxygenate
molar ratios (ꢀ700) in the reactant feed. Plausible reaction mech-
anisms in which two distinct catalytic sites are involved for vapor-
phase anisole HDO on Mo2C catalysts are proposed based on
detailed kinetic measurements performed in this work. Metallic
sites on Mo2C catalysts are involved in the reaction as inferred
from the near invariance in benzene synthesis rates normalized
by the number of catalytic centers measured by ex situ CO chemi-
sorption, although the requirement of carbidic or oxycarbidic sites
for HDO chemistry remains ambiguous at this point.
Pd/Al2O3 (ꢀ1 wt% Pd) catalysts were prepared by an incipient
wetness method in which ꢀ1 g of alumina (Sasol North America
Inc., pretreated in a flow of dry air (ultrapure, Minneapolis Oxygen)
with a total flow rate ꢀ1.67 cm3 sꢁ1 at 723 K (0.012 K sꢁ1) for 4 h
prior to usage) was impregnated with an appropriate amount of
Pd solution (Pd(NO3)2ꢂ2H2O, ꢀ40% metal basis, Sigma Aldrich).
After impregnation, samples were dried in a static oven at
ꢀ363 K overnight, followed by treatment in a flow of dry air
(ꢀ1.67 cm3 sꢁ1) at 363 K (0.012 K sꢁ1) for 9 h and subsequently
heated at 823 K (0.025 K sꢁ1) for 4 h.
2.2. Materials characterization
2. Experimental methods
Unless otherwise mentioned, a representative fresh, passivated
Mo2C sample, sample#8 in Table 1, was used for the characterization
protocol discussed below. The bulk structures of both spent and
fresh samples were determined using X-ray diffraction (XRD, Bruker
D8 Discover 2D X-ray diffractometer with a two-dimensional
2.1. Catalyst synthesis
Mo2C catalysts were prepared based on a prior report with
ammonium molybdate tetrahydrate ((NH4)6Mo7O24ꢂ4H2O) as a
precursor [28,32]. Mo2C catalysts with varying number of CO
adsorption sites were obtained using varying temperature and flow
rate protocols that are described in detail below. An appropriate
amount (0.6–6 g) of ammonium molybdate tetrahydrate (sieved,
VÅNTEC-500 detector, Cu K X-ray radiation with a graphite
a
monochromator, and a 0.5 mm point collimator). The sample was
drop casted on a SiO2 zero-background holder and measured in
three measurement frames at 30° (2h), 60° (2h) and 90° (2h) with
a 600 s frameꢁ1 dwell (
D2h frame width of 35° (2h)). Two-
177–400
was loaded in a tubular quartz reactor (I.D. 10 mm) and purged
with typically
desired total flow rate (1.09–2.93 cm3 sꢁ1
l
m, Sigma, 99.98%, trace metal basis; typically ꢀ0.6 g)
dimensional images were then converted to one-dimensional
intensity vs. 2h for analysis. The crystallite size of the sample was
estimated using the Scherrer equation [35]. The particle morpholo-
gies of the sample were characterized via transmission electron
microscopy (TEM FEI Tecnai T12, 120 keV). For TEM sample prepara-
tion, the Mo2C catalyst was sonicated in dimethylformamide (DMF,
Sigma, 99.8% ACS reagent) for 2 h and a drop was placed onto a
holey-carbon Cu grid and then dried at 353 K in a vacuum oven
overnight prior to the TEM analysis. The BET surface area (Sg), pore
volume, and mesopore size distribution (obtained by Barrett–
Joyner–Halenda (BJH) analysis at desorption branch) were mea-
sured using N2 adsorption/desorption isotherms (Micromeritics
a
;
2.93 cm3 sꢁ1), consisting of either 15/85 vol% of CH4 (Matheson,
99.97%) and H2 (Minneapolis Oxygen, 99.999%) mixture or pure
H2 at room temperature (RT) for about 1–5 min (typically in CH4/
H2 mixture). The reactor was then heated in a three-zone split tube
furnace (Series 3210, Applied Test System) from RT to the first
target temperature (ꢀ618–623 K, typically 623 K) within 1.5 h,
and the temperature was then held for 12–24 h. Subsequently,
the sample was heated in a CH4/H2 (15/85 vol%) gas mixture (the
gas mixture either remained unchanged or CH4 was added to the