24
N. Sudheesh et al. / Journal of Molecular Catalysis A: Chemical 316 (2010) 23–29
2. Experimental
2.1. Materials
Carbon monoxide (CO, 99.8%) and hydrogen (H2, 99.98%)
were procured from Alchemie Gases and Chemicals Private
Limited, India. RhCl3·3H2O, triphenylphosphine (PPh3), sodium
borohydride (NaBH4, 99.98%) and formaldehyde (HCHO, 34%)
were purchased from Sigma–Aldrich, USA. Tetraethylorthosilicate
(TEOS) and 1-hexene were purchased from Sigma–Aldrich, USA.
Hexadecyl amine was procured from Sisco Laboratories, India. All
chemicals were used without further purification. The double dis-
tilled milli-pore de-ionized water was used during the synthesis.
Fig. 1. Effect of alkene chain length on the rate; alkene = 47.6 × 10−2 M, cata-
lyst = 100 mg, pCO = 20 bar, pH2 = 20 bar, T = 80 ◦C, and toluene = 50 mL.
The catalyst, HRh(CO)(PPh3)3 encapsulated hexagonal meso-
porous silica (Rh-HMS) was synthesized by reported method [7].
HRh(CO)(PPh3)3, Rh-complex was prepared by reported method
[30] followed by encapsulation into the pores of HMS. For encap-
sulation, in a typical synthesis, 0.0027 mol of hexadecyl amine was
dissolved in a mixture of 0.0909 mol of ethanol and 0.296 mol of
de-ionized water by stirring with a magnetic stirrer. To this stirring
solution 0.07 mmol of the Rh-complex was added. To this suspen-
sion 0.01 mol of TEOS was added drop wise. Stirring was continued
for 1 h and a pale yellow precipitate was formed, which was kept for
18 h for aging at room temperature. The yellow precipitate was fil-
tered and washed with 1:1 (v/v) ethanol–water mixture and dried
in vacuum at room temperature. The detail characterization of the
catalyst was performed by FT-IR, PXRD, surface area analyzer, TGA,
31P CP-MAS NMR, SEM and ICP-AES by using the methodologies
and instruments reported in our earlier publication [7].
detailed study on the kinetics of hydroformylation. The parameters
like concentration of 1-hexene, amount of catalyst, partial pres-
sure of hydrogen and carbon monoxide and temperature are found
to affect on the rate of hydroformylation reaction. Hence these
parameters were varied to study the kinetics of the hydroformy-
lation reaction of 1-hexene using Rh-HMS catalyst. n-Heptanal and
2-methyl hexanal were the major products during the employed
reaction conditions.
3. Results and discussion
3.1. Effect of chain length
The effect of the chain length of alkenes on the rate of hydro-
formylation of 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene
and 1-dodecene, were studied by conducting the kinetic experi-
ments under identical chemical and physical conditions by varying
these alkenes. The plots of time dependent consumption of C5–C10
linear alkenes were made and the concentrations of the alkenes
were found to be continuously decreased. The rates were deter-
mined from the linear portions of the slopes of the plots of the
decreasing concentration of alkenes as given in Eq. (1).
2.3. Hydroformylation reaction and product analysis
All kinetic experiments were carried out in 100 mL stainless
steel autoclave reactor (Autoclave Engineers, USA, model E 01055A)
equipped with a controlling unit. In a typical hydroformylation
experiment, weighed amount of alkene dissolved in 50 mL of
toluene as solvent, with n-tridecane as GC internal standard was
added to the weighed amount of Rh-HMS in the autoclave reac-
tor. The autoclave was flushed twice with N2 prior to successively
introducing CO and H2 at a desired pressure. The reactor was then
brought to desired reaction temperature. At that time, a sample
of the reaction mixture was withdrawn, which was considered as
the zero time reading. The hydroformylation reaction was then ini-
tiated by starting the stirrer. The reaction was then continued at
constant pressure, by supplying CO and H2 (1:1) from the reservoir
vessel. For kinetic studies, liquid samples were withdrawn during
the experiment by a sampling valve at fixed time interval. After the
set reaction time, the autoclave was then brought to room tem-
perature with the help of a cooling system, and the pressure drops
were also noted. The product analysis was carried out using GC (Shi-
madzu 17A, Japan), having 5% diphenyl and 95% dimethyl siloxane
universal capillary column (60 m length and 0.32 mm diameter)
and flame ionization detector (FID). The initial column tempera-
ture was increased from 40 to 200 ◦C at the rate of 10 ◦C/min. N2 gas
(3.4 mL/min) was used as a carrier gas. The temperature of injection
port and FID were kept constant at 200 ◦C during product analysis.
The retention times for different compounds were determined by
injecting pure compounds under identical GC conditions.
d[Alkene]
Rate = −
(1)
dt
It was found that the reaction rate was maximum for the lower
alkene, 1-pentene. The rate decreased on increasing the chain
length as depicted in Fig. 1 with reactivity order of 1-pentene > 1-
hexene > 1-heptene > 1-octene > 1-decene > 1-dodecene. The de-
crease in the rate was observed to be more from 1-pentene to
1-heptene, than those of 1-heptene to 1-dodecene. The rates for
1-decene and 1-dodecene were almost same indicating that on
further increasing the chain length, the rates of hydroformylation
were not influenced. It may be explainable in the terms of facile
diffusion of lower alkenes into the pore which causes an increase
in the rate of reaction. On increasing the chain length the diffusion
into pores become difficult and thereby causes lowering the
reaction rate. 1-Hexene, having the intermediate effect on the rate
of reaction has been taken as representative alkene for the detail
kinetic investigations.
3.2. Kinetic profiles for hydroformylation of 1-hexene
2.4. Kinetic analysis
The kinetic profile for the hydroformylation of 1-hexene is
shown in Fig. 2. A fast consumption of 1-hexene was observed to
linearly decrease up to 6 h and after that the consumption became
very slow. The rate (v) in terms of the consumption of 1-hexene (Eq.
The effect of alkene chain length on the rate of reaction was
studied. 1-Hexene as a representative alkene was taken for the