J. Am. Ceram. Soc., 88 [9] 2461–2465 (2005)
DOI: 10.1111/j.1551-2916.2005.00453.x
r 2005 The American Ceramic Society
ournal
J
Phase Evolution and Dielectric Properties of MgTiO –CaTiO -Based
3
3
Ceramic Sintered with Lithium Borosilicate Glass for Application to
Low Temperature Co-Fired Ceramics
Ã
Hee-Kyun Shin
School of Materials Science and Engineering, Seoul National University, Seoul 151-744, Korea
Hyunho Shinw
Department of Ceramic Engineering, Kangnung National University, Kangnung 210-702, Korea
Seo-Yong Cho and Kug Sun Hong
School of Materials Science & Engineering, Seoul National University, Seoul 151-744, Korea
Effects on phase evolution caused by the addition of a new sin-
2 3
For the case when 5–10 mol% B O was added in their work,
modification of the dielectric properties was minimal, while the
.
.
tering agent, lithium borosilicate, Li O B O SiO2 (LBS)
glass to 0.9MgTiO –0.1CaTiO ceramic and resultant dielec-
2
2
3
required sintering temperature was as high as 12001C. Jantunen
3
3
5
,6
tric properties were investigated. The added LBS glass, a liquid
phase sintering agent, significantly lowered the densification
temperature from 13001 to about 9501C, while yielding decom-
position of MgTiO into MgTi O and Mg TiO . At the same
et al. have also investigated the effect of the addition of several
borosilicate glasses RO–B –SiO (R5 Zn, Ba) to the
MgTiO –CaTiO system. In their work, as high as 70 wt% glass
O
2 3
2
3
3
phase in the ceramic was required to lower the effective sintering
temperature to 9001C. Therefore, efforts to investigate appro-
priate sintering agent (glass system), which ensures suitable
densification as well as appropriate dielectric properties, are of
importance for LTCC technology. In the present work, as an
3
2
5
2
4
time, the by-products of the decomposition reaction, MgO and
TiO , were dissolved into the glass network. Such phase evolu-
2
tion partly compensated the influence of deleterious glass addi-
tion so that the specimen demonstrated fairly good apparent
dielectric properties.
5
,6
extension to the previous borosilicate glass system, the feasi-
bility of a new lithium borosilicate, Li O ꢂ B O ꢂ SiO (LBS)
2
2
3
2
glass composition has been investigated as a sintering agent for
3 3
the MgTiO –CaTiO system. This work will demonstrate that
the studied new sintering agent is capable of ensuring suitable
densification as well as appropriate dielectric properties.
I. Introduction
OW-TEMPERATURE co-fired ceramic (LTCC) technology has
received much attention because of the benefits of package
L
miniature, reduced cost, and suitable high radio frequency (RF)
applications to wireless local area networks (LAN) and mobile
microwave communication module parts such as bluetooth, res-
II. Experimental Procedure
1
onator, phase shifter, and duplexer, etc. MgTiO –CaTiO is a
3
The starting materials to individually prepare MgTiO3 and
3
well-known ceramic material system for LTCC technology be-
cause of its appropriate dielectric constant (k) for microwave
dielectric applications, high quality factor (Q ꢀ f), and high tem-
CaTiO
Tokyo, Japan), TiO
3
compounds were MgO (High Purity Chemical Lab.,
(rutile, High Purity Chemical Lab.), and
CaCO (High Purity Chemical Lab.), all of which were 99.9%
2
3
perature-stability (t ). Above all, the dielectric properties of
pure powders. An appropriate amount of starting powders were
f
MgTiO
of each constituent, i.e., illmenite-structured MgTiO
Q ꢀ f 5 160000 GHz, t 5 ꢁ45 ppm/1C) and perovskite-struc-
3
–CaTiO
3
can be tailored by controlling the molar ratio
mixed and ball-milled in a polyethylene bottle with ZrO
2
balls
) as
3
(k 5 17,
for 24 h using ethanol (MgTiO ) and distilled water (CaTiO
3
3
medium. Each mixture was rapidly dried and calcined at 11001C
for 2 h.
f
2
,3
tured CaTiO
For LTCC applications, the addition of a glass to the
MgTiO –CaTiO ceramic composition is required to lower the
3
(k 5 170, Q ꢀ f 5 3600 GHz, t
f
5 800 ppm/1C).
The glass was prepared by mixing LBS with a weight percent
ratio of 3:6:1 and melted at 9001C for 1 h in a platinum crucible.
Samples were quenched in air and pulverized to pass 200 mesh
3
3
sintering temperature; however, this addition inevitably sacrific-
es dielectric properties. Thus, in studying the influence of a
sintering agent, the issues regarding the lowering of the
z
sieve. The calcined MgTiO , CaTiO
3
3
, and glass frits were mixed
–0.1CaTiO (MCT)
stoichiometrically to prepare 0.9MgTiO
3
3
densification temperature and the resultant dielectric properties
with varying weight percentages of LBS glass. Then, the mix-
ture was ball-milled for 48 h and dried, granulated, and pressed
at 1000 kg/cm to form pellets 8 mm in diameter and 3 mm in
4
are important. In a previous work by Yamamoto et al.,
mol% addition of V to 0.95MgTiO –0.05CaTiO
a
lowered
3
7
O
2 5
3
3
the sintering temperature from about 13001 to about 10001C
while displaying significant deterioration of dielectric properties.
thickness. The pellets were sintered from 9001 to 10501C for 2 h
at a heating rate of 51C/min.
Shrinkage of the specimens during heating was measured us-
ing a horizontal-loading dilatomter with alumina rams and
boats (model DIL 402C, Netzsch Instruments, Shelb/Byern,
Germany). The crystal structure of sintered sample was inves-
tigated using X-ray powder diffraction (model M18XHF, Mac-
T. Vanderah—contributing editor
Manuscript No. 20308. Received July 28, 2004; approved March 16, 2005.
Current address: Samsung Corning Precision Glass, Asan, Chung-Nam, 336-840,
Ã
z
Through a separate dilatometric expansion analysis of the compacted LBS glass frits,
glass transition temperature was about 2301C. The compacted LBS glass frits crystallized to
Korea.
2 4 7
Li B O at about 5001C followed by melting at about 7201C.
2
461