J. Am. Ceram. Soc., 80 [12] 3133–38 (1997)
Crystalline Copper Phosphates: Synthesis and Thermal Stability
†
Carlos E. Bamberger, E. D. Specht,‡ and Lawrence M. Anovitz†
*
Chemical and Analytical Sciences Division and Metals and Ceramics Division, Oak Ridge National Laboratory,
Oak Ridge, Tennessee 37831–6119
The syntheses of Cu(PO3)2, Cu2P2O7, Cu4P2O9, Cu5P2O10,
Cu3(PO4)2, and Cu2PO4 were accomplished by several new
solid-state routes. Attempts to synthesize CuPO3 were un-
successful, and it is suspected that this compound, which is
reported in the literature, may not exist. The thermal sta-
bilities of Cu(PO3)2, Cu2P2O7 and Cu3(PO4)2 were exam-
ined, and their decomposition was concluded to be strongly
dependent on slow kinetics.
II. Experimental Procedure
The following reagents were used: CuO (99.9% pure,
Johnson–Matthey Co., Ward Hill, MA), Cu2O ( 99% pure,
General Chemical Division, New York), and (NH4)2HPO4
( 99.5% pure, General Chemical Division). BPO4 (Johnson–
Matthey Electronics, Ward Hill, MA) was calcined at 1000°C
overnight and analyzed by X-ray diffractometry (XRD). Cu0
powder of undetermined origin was washed with a 10 vol%
HCl solution, dried, and analyzed by XRD; it contained only a
trace ( 1%) of Cu2O. Containment was via boats and crucibles
of platinum and boats of fused SiO2. In a very limited number
of cases, Al2O3 boats were used. The reagent mixtures were
heated for periods of 1–70 h (typically 16 h) with intermittent
homogenization by grinding. All reactions that contained Cu0
or Cu2O as reagents were performed in a flowing argon-gas
atmosphere, whereas all other reactions were performed in air.
In most cases, the contents were not easily separated from the
SiO2 after reaction. Thus, the attached portions of SiO2 were
ground with the reaction product(s). When the mixture was
analyzed by XRD, the initially amorphous SiO2 was occasion-
ally detected; it was crystallized in the form of cristobalite.
The weight change that was involved in every reaction (e.g.,
representing the evolution of NH3 and H2O when using
(NH4)2HPO4) was recorded. The data were used to confirm or
propose alternate mechanisms of reaction.
XRD data were collected using CuK␣ radiation with a
Bragg–Brentano diffractometer that was equipped with a theta-
compensating incident-beam divergence slit and a graphite
(002) diffracted-beam monochromator. Pattern-processing
software (JADE, Materials Data, Livermore, CA) was used to
strip K␣2 and locate peaks. Lattice parameters were determined
by least-squares fitting (JADE), using silicon powder as an in-
ternal standard (ao ס
0.54306 nm). Thermal analyses (differ-
ential thermal analysis/thermogravimetric analysis, DTA/
TGA) of selected preparations were conducted using a
simultaneous thermal analyzer (Model STA 1500S, Stanton-
Redcroft (now Rheometric Scientific), London, U.K.). Air was
used as the purge gas, at a rate of 50 mL/min, and a heating rate
of 20°C/min was used for all runs. Sample weights were 100
mg, and Al2O3 crucibles were used for containment.
I. Introduction
WIDE variety of copper phosphates have been synthe-
A
sized,1–9 and several of their basic salts occur naturally.
Our interest in crystalline, ternary copper phosphates have led
us to search for new synthesis methods. Very early in this
search, it became evident that, to better understand the results
of some attempts to synthesize such compounds, it was neces-
sary to examine their thermal stability.
The following Cu2+-ion-containing phosphates have been
described in the literature: Cu2(PO3)4, Cu2P2O7, Cu3(PO4)2,
Cu4P2O9, and Cu5P2O10. Additionally, one phase that contains
the Cu+ ion—CuPO3—and one that contains the Cu+ and Cu2+
ions—Cu2PO4—also are described. In general, these com-
pounds have been prepared by using one of two methods: (i)
reaction in air of a solid copper compound, such as CuCO3,
CuO, or CuCl2, with either (NH4)2HPO4 or H3PO4 or (ii) pre-
cipitation from solution, followed by dehydration and calcina-
tion in air (e.g., excess CuSO4(aq) that is reacted with
Na4P2O7(aq)). The first type of reaction has been used to syn-
thesize Cu2(PO3)4,1–3 Cu2P2O7,1,4 Cu3(PO4)2,1,5 Cu4P2O9,6,7
and Cu5P2O10.8 The second approach has been used to synthe-
9
size Cu2P2O7 and a possible polymorph of Cu3(PO4)2.10 In
addition, using appropriate Cu+:Cu2+ ratios (e.g., using Cu2O
and performing the reaction in an argon atmosphere), Ball1
reported the preparation of CuPO3 and Etheredge and Hwu11
reported the preparation of Cu2PO4.
Our initial attempts to synthesize Cu2P2O7, Cu(PO3)2,
Cu4P2O9, Cu5P2O10, Cu3(PO4)2, and CuPO3 were based on the
reaction of copper oxides with BPO4. This reagent has been
used with success earlier in synthesizing other metallic phos-
phates.12 The use of this reagent was advantageous, because
BPO4 is a solid and the byproduct B2O3 is easy to remove via
dissolution in water. In this study, however, the only satisfac-
tory results via this method were obtained in the synthesis of
Cu2P2O7 and Cu3(PO4)2. Most of the work that has been re-
ported below originated in the exploration of the unsatisfactory
results that were obtained for the other compounds.
III. Results and Discussion
(1) Synthesis of Cu2+-ion-containing Phosphates:
Cu2P2O7, Cu(PO3)2, Cu4P2O9, Cu5P2O10, and Cu3(PO4)2
The synthesis of Cu2P2O7 was performed by means of the
reaction
R. S. Roth—contributing editor
900°C
2CuO + 2BPO4
→ Cu2P2O7 + B2O3
(1)
After removing the B2O3 via extraction with hot water, the
remaining solid was identified as Cu2P2O7 by XRD.4 The fol-
lowing alternative syntheses were also performed successfully:
Manuscript No. 191438. Received October 24, 1996; approved April 21, 1997.
Sponsored by the Division of Materials Sciences, Office of Basic Energy Sciences,
U.S. Department of Energy at Oak Ridge National Laboratory (managed by Lockheed
Martin Energy Research Corp.) under Contract No. DE-AC05-96OR22464.
*
Member, American Ceramic Society.
850°C
†Chemical and Analytical Sciences Division.
‡Metals and Ceramics Division.
2CuO + 2 NH ͒ HPO
→ Cu2P2O7 + 4NH3 + 3H2O (2)
͑
4 2
4
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