7
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T.K. Phung et al. / Applied Catalysis A: General 470 (2014) 72–80
that the existence of active Lewis sites on USY has been reported
previously [29,37,38].
of acetic acid (and its further conversion products) with respect
to ethene, in particular at relatively low temperatures where con-
version is still uncomplete, resulting also in an excess of oxygen
in the products. This result could be explained by the production
of heavy oligomeric species arising from the cationic polymeriza-
tion of ethene, not revealed by our GC analysis. In fact, the carbon
balance based on products revealed by GC is not fulfilled. Analy-
ses were also performed with GC-MS revealing a number of heavy
products (C atoms > 8) mostly mononuclear aromatic hydrocarbons
with some weakly oxygenated compound, thus accounting for the
lack of carbon balance. In parallel, deactivation phenomena seem
to also appear, in particular over HY zeolite, where conversion at
723 K systematically drops to lower values with respect to the con-
version observed at lower temperature. This suggests that heavy
molecules can poison the catalyst active sites.
In order to study the stability of the activity of faujasite cata-
lysts, the catalytic conversion of ethyl acetate with increasing time
on stream at 623 K for HY and USY, 673 K for zeolite NaX has also
been studied. The reaction temperatures for this study have been
chosen in order to have significant but uncomplete conversion of
the reactant at the beginning. As evident in Fig. 5b, the two protonic
zeolites behave in a very similar way, and a progressive partial deac-
tivation of both protonic catalysts is evident: after 7 h on stream at
623 K, the ethyl acetate conversion decreased from 87% to 45% for
HY, 89% to 49% for USY. In contrast, the conversion on zeolite NaX
at 673 K decreases slowly in the first 5 h from 78% to 72%, starting
to drop only later.
In Table 4, the product selectivities analyzed upon deacti-
vation experiments are reported. On NaX zeolite, selectivity to
acetone + CO2 + acetic acid is constant on time on stream very near
50%. In contrast, the selectivity to ethene starts near 45% and tends
to decrease. In parallel, the selectivity to other products tends to
increase, up to 16% after 7 h. Thus, deactivation of NaX seems to
be associated to the progressive increase of active sites for ethene
over-conversion, that produces more heavy products part of which
should convert further into carbon species. A possible interpre-
tation is that some kind of de-alumination and/or de-sodiation
occurs, producing progressively more acidic, perhaps protonic,
sites, that convert ethene into heavies and carbon precursors.
On HY, acetic acid selectivity is high on the fresh catalyst (near
The density of acid sites we calculate is actually low with respect
to the Na and Al content in the catalytic materials (Table 2). We
can mention, nevertheless, that we are measuring the number of
sites still interacting with pyridine at 423 and 623 K, thus, taking
into account the adsorption equilibrium, we have already freed part
of the adsorption sites at this temperature. Additionally, in fauja-
sites a significant part of sites are actually non accessible to large
molecules being located in the sodalite cage and in the hexago-
nal prisms. In the case of Brønsted sites in protonic faujasites, only
two of the four possible locations of the hydroxyl group point to
the supercage [39] thus being accessible to pyridine. Moreover, in
the case of HY extraframework alumina is present, thus reducing
the number of Brønsted sites per Al ion. In the case of Na cations
of NaX, structural data indicate that 66% of them are exposed in
the supercage, although they can be not entirely accessible due to
the high occupation of the cage. 33% of Na ions are certainly not
accessible to pyridine, due to their location in the sodalite cage or
in the hexagonal prism [40]. In any case, the density of Lewis and
Brønsted sites we measure for HY and USY is consistent with those
measured by other authors [37,38].
3.4. Catalytic conversion of ethyl acetate (EA)
In Fig. 5a the effect of temperature on conversions of EA is
shown, while in Table 3 the data of product selectivities over the
three zeolite catalysts are summarized. The conversion over a bed
containing only silica glass, considered to be catalytically inactive,
starts to be significant only above 700 K. With the zeolite catalysts,
conversion is significant already at 473 K. The results obtained at
5
73 and 673 K, when conversion is high (>70%), are only consid-
ered for simplicity. Conversion obtained with zeolite NaX is the
lowest, while that obtained with USY is the highest. The selectivity
data obtained with NaX zeolite suggest that the following reaction
sequence can occur at 673 K:
Cracking of ethyl acetate
CH COOC H5 → C H + CH COOH
(5)
3
2
2
4
3
(
i.e. the reverse of reaction (2)), and successive ketonization of the
6
0%) and, added to acetone and CO2 selectivities, arrives to 65%,
resulting acetic acid
in agreement with low selectivity to ethene, 33%. Here, just the
reverse occurs than before: selectivity to ethene + butene grows
progressively up to above 45%, while selectivities to acetic acid,
acetone and CO2 go down to 52%. On USY a similar situation
occurs, with higher final ethene selectivity (more than 50% includ-
ing butene selectivity) and lower acetic acid, acetone and CO2
selectivities (45%). This suggests that, in both cases, very acidic sites,
probably of the Brønsted type, causing ethene over-conversion, are
progressively coked.
2
CH COOH → CH COCH + CO + H O
(6)
3
3
3
2
2
In fact, ethene accounts for near 42% C selectivity on C-basis while
the sum of acetic acid, CO2 and acetone account for near 47% C
selectivity, thus 89% C selectivity in total, with a number of heavy
compounds as minor byproducts. When EA conversion approaches
totality, at 723 K, the number of other byproducts increases, but
the ketonization of acetic acid is complete, ethene/(CO + acetone)
C selectivity ratio being just near 1.
2
A possible alternative interpretation would be that ketoniza-
tion of the ester occurs. In this case, the overall reaction should
actually correspond to the sum of reactions (5) + (6). We opt for
the first hypothesis (ketonization of acetic acid) due to the results
of IR experiments (see below) and previous data on acetic acid
conversion on alumina [16].
3
.5. IR study of the ethyl acetate conversion
Fig. 6 shows the IR spectra of the catalyst surface species during
the EA conversion experiments performed in the IR cell on the three
catalysts. After contact with EA vapour the spectra show features of
molecularly adsorbed EA species (Table 5). These species are char-
acterized by a shift down of the C O stretching mode and a shift
As further by-reactions, acetic acid decomposition
up of the C
O C asymmetric stretching mode with respect to the
CH COOH → CH + CO
(7)
(8)
3
4
2
liquid and gas phase EA species, as a result of interaction with elec-
tron withdrawing centers. In all cases, both intense bands due to
and ethene dimerization
C
O stretching and C O C asymmetric stretching of adsorbed EA
2
C H → C H
2
4
4
8
are split, showing the presence of two different adsorbed species.
By increasing reaction temperature additional species are formed.
It seems likely that the molecularly adsorbed EA species on NaX
faujasite is mostly associated to interaction with Lewis acidic Na+
also occur to a small extent.
Over protonic zeolites the same products predominate, but the
determination of the element balance is difficult, due to an excess