A. Yusuf et al.
Molecular Catalysis 497 (2020) 111204
there is a growing interest and focus on transition metals for catalysis
due to their relative abundance and cost-effectiveness [9,10].
0.8) were treated in 100 ml 0.1 M HNO3 solution for 6 hrs under
continuous stirring. The acid-treated samples were then rinsed severally
with deionized water until neutral and then dried at 105 ◦C and denoted
A0.1 Mx. For comparison, some acid-treated samples were subjected to
further calcination at 300 ◦C for 3 hrs and denoted as A0.1 MxH.
Manganese oxide based catalysts are amongst the most promising
transition metal alternatives for low-temperature HCHO oxidation [4].
The effectiveness of metal oxides for catalytic oxidation and other ap-
plications is affected by their propensity to cycle between two valence
states and the mobility of their lattice oxygen [11]. The efficiency of
VOCs oxidation over MnOx catalysts is strongly influenced by the redox
properties of Mn, and the reactivity and mobility of the lattice oxygen
[12], with Mn higher oxidation state (Mn4+) shown to be more active for
the oxidation of o-xylene [13], toluene [14], HCHO [10,15], CO [16],
and methane [17]. Enhancing the redox cycle of Mn (Mn4+↔ Mn3+) by
facilitating the activation of molecular oxygen and enhancing the
mobility of lattice oxygen was shown to be an effective strategy for
improving catalytic oxidation of HCHO [10,18]. Most of the investigated
manganese oxide based catalysts, such as layered birnessite-type MnO2
and octahedral molecular sieves (OMS-2), contain K+. It has been re-
ported that K+ facilitates the dissociation of molecular oxygen and
desorption of water molecules, through an electron transfer mechanism
from potassium to oxygen [19], and also enhances the generation sur-
face active oxygen species such through the creation of oxygen and/or
manganese vacancies [20–22]. It was previously demonstrated that K+
facilitates the migration of the lattice oxygen of 3D CO3O4 for enhanced
catalytic oxidation of HCHO over Ag/CO3O4 [5], it is therefore inter-
esting to understand the effect of K+ on the mobility and activity of the
lattice oxygen of manganese oxide for HCHO oxidation, since K+ is
structurally present in most of the manganese oxide based catalyst.
To investigate the role of K+ in the catalytic oxidation of HCHO over
manganese oxide catalysts, a two way strategy was deployed by syn-
thesizing manganese oxide catalysts with self-modulating and varying
K+ concentration and subjecting the synthesized catalysts to acid-
treatment to remove the K+ from the catalyst’s framework. By varying
the molar ratio of KMnO4 to Mn(NO3)2 in the reaction mixture, not only
is the K+ concentration modulated but also the morphology, lattice
oxygen and Mn4+ content. Increasing the KMnO4 content in the reaction
mixture led to an increase in the K+ content, lattice oxygen and surface
concertation of Mn4+. On the other hand, the acid-treatment of the
pristine catalysts led to a drastic reduction in the K+ content of the
catalysts and the creation of oxygen vacancies. Characterization and
activity evaluation results (in the presence and absence of molecular
oxygen) showed that the presence of K+ enhances the activity and
mobility of the lattice oxygen by weakening the interaction between Mn
and O, and also facilitates the replenishment of consumed oxygen,
thereby enhancing catalytic activity and stability for HCHO oxidation.
The surface reaction mechanisms of both the pristine and acid-treated
catalysts were investigated via in-situ diffuse reflectance infrared
Fourier transform spectroscopy (DRIFTS) measurements.
Characterization
X-ray diffraction patterns of the synthesized catalysts were analysed
on D8 Advanced (Bruker, Germany) instrument operating at 40 mA, 40
mV. Raman spectra of the catalysts were collected on Renishaw inVia
Raman Microscope equipped with an excitation source operating at 532
nm. The spectra were collected between 60 and 1500 cm-1. Hitachi S-
4800 Field Emission Scanning Electron Microscope (FESEM) was used to
observe the morphological structures of the catalysts while elemental
composition and mapping was conducted using energy-dispersive X-ray
spectroscopy (EDS). Prior to the FESEM analysis, the samples were
sputtered with platinum on Hitachi E-1045. Transmission Electron Mi-
croscopy (TEM) and High-Resolution TEM (HRTEM) images were ac-
quired on JEM-2100 200Kv electron microscope (JEOL Ltd., Japan).
Micrometrics ASAP 2020 analyzer (Surface Area and Porosity Ana-
lyser) was used to evaluate the textural properties of the catalysts. The
BET surface area of the catalysts was calculated from the N2 adsorption-
desorption isotherms using the multipoint method, while the pore size
distribution was calculated from the BHJ desorption isotherm. Prior to
the analysis, the samples were outgassed at 200 ◦C for 3 hrs. The
chemical states, binding energy and surface elemental composition of
the catalysts were analyzed using x-ray photoelectron spectroscopy
(XPS) technique. XPS measurements were conducted on Kratos Axis
Ultra DLD, with Al Kα x-ray source with characteristic excitation energy
of 1,486.7 eV. The binding energies of all elements were calibrated
based on the adventitious carbon at 284.8 eV. Inductively Coupled
Plasma Mass Spectrometry (NexION 300, PerkinElmer) was used to
determine the elemental composition of the catalysts.
Hydrogen temperature programmed reduction (H2-TPR) was con-
ducted on Micrometrics Autochem II (chemisorption analyzer). About
50 mg samples were weighed into a quartz tube and outgassed at 150 ◦C,
under a 50 ml min-1 flow of Ar for 1 hr, prior to the analysis. The pre-
treated samples were cooled down to about 30 ◦C. The gas flow was
then switched to 8% H2/Ar mixture (50 ml min-1). The temperature was
slowly ramped at a rate of 5 ◦C min-1 to 600 ◦C, and the H2 consumption
was monitored by a calibrated TCD detector. The surface reaction and
intermediate species of HCHO oxidation were examined via in situ
diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS)
analysis on Thermo fisher, Nicolet 6700 fitted with a reaction cell
(Harrick, Praying Mantis). Purified air was used to inject HCHO (~ 75
ppm) into the cell at a flow of 30 ml min-1, and the spectra recorded
(resolution 4 cm-1 and accumulation of 32 scans). Prior to the DRIFTS
analysis, samples were treated at 200 ◦C in a 20 ml min-1 flow of Ar for
30 minutes.
Experimental
Catalyst synthesis
Catalytic activity test
In a given preparation of MnOx based catalysts, calculated amounts
of KMnO4 (Sinopharm) and Mn(NO3)2 (Sigma Aldrich) equivalent to
0.2, 0.3 and 0.5 molar ratio were dissolved in 100 ml deionized water in
a beaker. KMnO4 solution was gradually added to the Mn(NO3)2 at 50 ◦C
while the pH was gradually adjusted using 2 M KOH until a pH of 10 was
under continuous stirring. The obtained brown precipitates were aged in
the supernatant solution at the same temperature for 2 hrs. The pre-
cipitates were then filtered, rinsed with deionized water and ethanol
until neutral. The samples were then dried in an oven at 105 ◦C for 12
hrs. The dried samples were further calcined at 300 ◦C in air for 3 hrs.
The obtained samples were denoted Mx, where x is the molar ratio of
KMnO4 to Mn(NO3)2 in the precursor solution. For comparison, M0 was
synthesized using the same method and conditions in the absence of
KMnO4. Subsequently, the obtained samples (x = 0.2, 0.3, 0.5, 0.6 and
The catalytic activities of the catalysts were investigated under the
same conditions in a dynamic mode. In a typical experiment, 100 mg of
40-60 mesh catalysts were loaded in a fixed bed quartz reactor with an
internal diameter of 6 mm. About 170 ppm of HCHO gas was generated
by passing air over paraformaldehyde (97% Alfa Aesar) maintained at
30 ◦C, in a U-shaped quartz tube. The relative humidity of the inlet
stream was maintained at 45%, by bubbling air over deionized water.
The concentration of HCHO and relative humidity of the feed stream
was maintained by adjusting the flowrate of the make-up gas. The total
flowrate of the inlet stream was maintained at 100 ml min-1 with the aid
of mass flow controllers, which corresponds to a gas hourly space ve-
locity (GHSV) of 60,000 ml⋅g-1 h-1. The concentration of CO2 and HCHO
from the reactor were monitored online using GC (Agilent 7890B) fitted
2