Journal of The Electrochemical Society, 154 ͑8͒ G177-G182 ͑2007͒
G177
0013-4651/2007/154͑8͒/G177/6/$20.00 © The Electrochemical Society
Cyclic Chemical-Vapor-Deposited TiO2/Al2O3 Film Using
Trimethyl Aluminum, Tetrakis(diethylamino)titanium, and O2
,z
Xuemei Songa and Christos G. Takoudisa,b,
*
aDepartment of Chemical Engineering and bDepartment of Bioengineering, University of Illinois at
Chicago, Chicago, Illinois 60607, USA
Titanium aluminum oxide films have been studied as potential alternative gate dielectrics. However, most studies have focused on
sputtered films. In this study, we demonstrate that a combination of tetrakis͑diethylamino͒titanium, trimethyl aluminum, oxygen,
and cyclic chemical vapor deposition ͑CVD͒ is a promising approach for laminated TiO2/Al2O3 films with low impurities and high
thermal stability even at low temperatures. The growth of the films is carried out in a cold-wall CVD chamber at 300°C and
0.7 Torr. Our studies show that the properties of TiO2 improve with the addition of even a few percent of Al2O3. X-ray diffraction
analyses indicate that as-deposited TiO2/Al2O3 films have amorphous structure. Upon annealing as-deposited films in Ar at 700°C
for 5 min, TiO2/Al2O3 films maintain their amorphous structure, while pure TiO2 films crystallize at these conditions. Atomic
force microscopy shows that the surfaces of TiO2/Al2O3 films are smoother than those of TiO2 films deposited at the same
conditions. Even though annealing increases the roughness of the TiO2/Al2O3 films, film roughness is still significantly lower than
that of as-deposited TiO2 films. Moreover, Rutherford backscattering spectroscopy and X-ray photoelectron spectroscopy show
that there is no detectable formation of interfacial silicon oxide and negligible carbon impurity in as-deposited TiO2/Al2O3 films.
© 2007 The Electrochemical Society. ͓DOI: 10.1149/1.2744136͔ All rights reserved.
Manuscript submitted January 26, 2007; revised manuscript received April 6, 2007. Available electronically June 7, 2007.
The continuous decrease of transistor feature sizes and related
concerns of high tunneling leakage current and low gate capacitance
of ultrathin SiO2 have been driving the development of alternative
dielectric materials with higher permittivity.1 Alumina ͑Al2O3͒ is a
promising gate dielectric material. It is stable on Si and remains
amorphous up to high temperatures. Also, it has the largest bandgap
͑8.8 eV͒ next to SiO2 and has high band offset with respect to Si
͑2.8 eV for conduction band offset and 4.9 eV for valence band
offset͒.1 However, its dielectric constant, k, ͑in the range of 8–10͒
makes it a relatively short-term solution for industry needs.1 TiO2
films have attracted a lot of attention due to their higher dielectric
constant, up to 80.2 However, issues such as several stable oxidation
states,1 low bandgap ͑3.0–3.5 eV͒,3 low crystallization temperature
͑around 300–400°C͒,4 and instability on Si5 induce high leakage
current and impede the application of TiO2 as gate dielectric.
Recently, many studies focus on heterogeneous materials, espe-
cially silicates and aluminates,6 which may modify film properties
and overcome the limitations of TiO2 films. Among these composite
films, titanium aluminum oxide thin films have emerged as one of
the promising alternative high-k materials. It has been reported that
alloying titanium oxide and aluminum oxide yields TiAlO materials
titanium tetrachloride ͑TiCl4͒, and CO2/H2 at 450°C have been re-
ported to have a dielectric constant between 28 and 75.12 However,
the use of halide precursor, i.e., TiCl4, may result in corrosive Cl
contamination. ALD Al2O3–TiO2 nanolaminates ͑11% Al2O3͒ with
a dielectric constant of 45 have been grown using trimethyl alumi-
num ͑TMA͒, tetraisopropyl titanium ͑TTIP͒, and water at 250°C.13
Kim and Yun13 have reported that the addition of Al2O3 inhibits
crystallization of as-deposited ALD TiO2 films without further study
on phase transition temperature, which is one of the important char-
acteristics that determines the applicability of the material, because
high temperature is used in the integration processes of complemen-
tary metal oxide semiconductor ͑CMOS͒ devices.
In this study, cyclic CVD TiO2/Al2O3 films were deposited on
Si͑100͒ using tetrakis͑diethylamino͒titanium ͑TDEAT͒, TMA, and
oxygen at 300°C. TMA is a promising Al-containing precursor and
has been extensively studied for CVD or ALD Al2O3 films. Amide-
based titanium precursors, i.e., TDEAT, have been used mainly for
titanium nitride deposition. Amide-based metal precursors are prom-
ising for low-temperature film deposition due to their high reactivity,
which induces lower impurity incorporation even at low deposition
temperatures.14-17 We have demonstrated that TDEAT is a promising
precursor for TiO2 film deposition.18 Here, we further explore it for
TiO2/Al2O3 film deposition. Moreover, cyclic CVD is utilized in
this study; this not only allows easy control of the Ti/Al ratio in the
films but also lowers impurity incorporation by reducing possible
gas-phase reactions when compared to that in traditional CVD pro-
cesses. The focus of this study is to obtain high-k TiO2/Al2O3 films
at low deposition temperatures with high crystallization tempera-
tures, low impurity levels, and negligible interfacial reactions, which
can lead to low leakage current.
7,8
that retain a high permittivity close to that of TiO2 and also have
excellent thermal stability like that of Al2O3.8,9 In addition, the high
oxygen affinity of Al2O3 decreases the reduction reaction of Ti4+ to
Ti3+ and the formation of oxygen vacancies.8 The addition of Al2O3
also enhances the adhesion of TiO2 to the substrate and the film does
not display an orientation polarization under an electric field.10
Crystallization retardation due to the alloying of Al2O3 into TiO2
formed by radio-frequency magnetron sputtering7,10 and oxidation
of sputtered TiAl11 has also been reported.
Even though the studies mentioned above have shown encourag-
ing results, most titanium aluminum oxide films were deposited us-
ing sputtering methods. The disadvantage of a sputter process is the
directional nature of the process, which does not satisfy conformal-
ity requirements. On the contrary, chemical vapor deposition ͑CVD͒
or atomic layer deposition ͑ALD͒, which provide better step cover-
age, are promising methods in integration processes of nonplanar
topographies. The few studies on the CVD and ALD titanium alu-
minum oxide films have shown encouraging results in obtaining
high-permittivity films. Amorphous low-pressure CVD ͑LPCVD͒
TiAlOx films from a mixture of aluminum tri-sec-butoxide ͑ATSB͒,
Experimental
TDEAT and TMA precursors were introduced into the reactor by
bubbling Ar carrier gas at 20 and 15 sccm, respectively. Due to the
low vapor pressure of TDEAT, its bubbler was maintained at 40°C
and 80–320 Torr, depending on the desired flow rate of TDEAT. The
TMA bubbler was kept at 760 Torr and 25°C. In order to prevent
the condensation of the precursors, the temperatures of TMA and
TDEAT lines were maintained at 50 and 90°C, respectively. The
flow rates of oxygen and Ar purge gas were maintained constant at
10 and 30 sccm, respectively. The experiments were carried out in a
custom-designed cold-wall CVD chamber.19 The base pressure was
0.03 Torr. The substrate holder was heated resistively and controlled
with a proportional-integral-differential controller. The substrate
temperature was 300°C and the chamber pressure was 0.7 Torr.
*
Electrochemical Society Active Member.
z E-mail: takoudis@uic.edu
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