P. Selvam, S.E. Dapurkar / Journal of Catalysis 229 (2005) 64–71
65
the influence of vanadium sources on the extent of incorpo-
ration of vanadium in the framework vis-à-vis the catalytic
activity. Reddy et al. [23,24] have investigated the leaching
of active vanadium species from VHMS matrix and found
that the leaching depends, in addition to the experimental
conditions, on the nature of vanadium sources used in the
synthesis of catalysts, the type of solvent, substrate, oxidant,
etc. On the other hand, Deng et al. [26] have also docu-
mented the leaching of vanadium species from amorphous
vanadium containing porous silica, which also depends on
the nature of solvent, substrate, oxidant, etc. Therefore, in
this investigation, an attempt has been made to study system-
aticlly the effect of various vanadium sources, viz, vanadyl
sulfate, vanadyl acetylacetonate, sodium vanadate and am-
monium vanadate, on the synthesis and catalytic activity of
VMCM-41, as well as to evaluate the leaching behavior of
the catalyst. In this regard, we chose cyclohexane oxidation
reaction owing to the importance of the oxidation products,
viz, cyclohexanol and cyclohexanone, in the production of
adipic acid and caprolactam as they are the key intermediates
in the manufacture of nylon-6 and nylon-66 polymers [27].
Furthermore, the influence of the mesoporosity of the cata-
lysts was also tested for the oxidation of bulkier stubstrates
such as cyclododecane.
viz, vanadyl sulfate, vanadyl acetylacetonate, sodium vana-
date and ammonium vanadate. The as-synthesized sam-
ples are designated as VMCM-41(AVS), VMCM-41(AVA),
VMCM-41(ASV), and VMCM-41(AAV), respectively. All
as-synthesized VMCM-41 samples were calcined at 823 K
for 2 h in N2 with a flow rate of 50 ml min−1 and heating rate
of 1 K min−1 followed by 6 h in air. The calcined samples
were designated in a way similar to that of the as-synthesized
samples, i.e., VMCM-41(CVS), VMCM-41(CVA), VMCM-
41(CSV), and VMCM-41(CAV), respectively. Unless other-
wise stated, the VMCM-41 catalyst used in the present study
was with Si/V ratio of 50.
For a comparison, microporous vanadosilicate or vana-
dium silicalite-1 (VS-1) was synthesized as per literature
procedure using vanadyl sulphate as vanadium source [5].
The catalyst was prepared hydrothermally in a Teflon-lined
stainless steel autoclave with a typical molar gel composi-
tion of: SiO2:0.165(TPA)2O:22H2O:0.01V2O5. First, aque-
ous solution of vanadyl sulphate was added to tetraethyl-
orthosilicate and the mixture was stirred for 30 min. To this,
tetrapropyl ammonium hydroxide was added and the mix-
ture was stirred for 1 h to achieve homogenization of gel.
The resulting gel was transferred into Teflon-lined stainless-
steel autoclaves and kept in an air oven for crystallization
at 443 K for 48 h. The solid product obtained was washed,
filtered and dried at 383 K for 12 h. The resulting as-
synthesized samples were calcined at 823 K for 12 h under
oxygen. This sample is designated as VS-1(CVS). In ad-
dition, mesoporous siliceous MCM-41 was also prepared,
for both loading of vanadium oxide as well as for a blank
reaction, according to the procedure described earlier [29].
Vanadium oxide supported MCM-41 (V2O5/MCM-41) was
prepared by incipient wetness method. For this purpose, first,
an aqueous solution of vanadyl sulphate (5 × 10−3 M) was
added dropwise to 1 g preactivated calcined MCM-41 and
was kept under mild stirring for 3 h at room temperature.
The resulting sample was repeatedly washed, dried and cal-
cined in air for 8 h at 773 K. This sample is referred to as
V2O5/MCM-41 (CVS).
2. Experimental
2.1. Starting Materials
The following chemicals were employed for the prepa-
ration of VMCM-41 and for the oxidation of cyclohexane.
Fumed silica (SiO2, 99.8%, Aldrich), tetramethylammonium
hydroxide (TMAOH, 25 wt%, Aldrich), cetyltrimethylam-
monium bromide (CTAB, 99%, Aldrich), vanadium sulfate
hydrate trihydrate (VOSO4 · 3H2O, 99%, Aldrich), vanadyl
acetylacetonate (VO(acac)2, 97%, Lancaster), sodium vana-
date (NaVO3, 98%, Loba), ammonium vanadate (NH4VO3,
98%, Loba), sodium hydroxide (NaOH, 98%, Loba), sulfu-
ric acid (H2SO4, 98%, BDH), cyclohexane (99.5%, Merck),
hydrogen peroxide (H2O2, 30%, Qualigens), acetic acid
(99.5%, Fischer), methyl ethyl ketone (MEK, 99%, SD). All
the reagents used in this study were in as-received form.
2.3. Characterization
All the samples were systematically characterized
by various analytical and spectroscopic techniques such
as low angle powder X-ray diffraction (XRD, Rigaku),
thermogravimetery-differential thermal analysis (TG-DTA,
Dupont 9900/2100), transmission electron microscopy
(TEM, Philips CM 200 operated at 160 kV), nitrogen sorp-
tion (Sorptomatic 1990), Fourier transform-infrared spec-
troscopy (FT-IR, Nicolet Impact-400), 29Si magic angle
spinning nuclear magnetic resonance (29Si MAS-NMR,
Varian 300X), diffuse reflectance ultraviolet-visible spec-
troscopy (DRUV–vis, Shimazdu UV-260), electron para-
magnetic resonance spectroscopy (EPR, Varian E-112), and
inductively coupled plasma-atomic emission spectroscopy
(ICP-AES, Labtam Plasma Lab 8440).
2.2. Synthesis of VMCM-41
The VMCM-41 samples were synthesized hydrother-
mally using various vanadium sources with different Si/V
(molar) ratio as per the procedure described elsewhere
[18,28] with a typical molar gel composition of: SiO2:
0.135 (CTA)2O:0.13 Na2O:0.075 (TMA)2O:68 H2O:(0.02–
0.0025) V2O5. The pH of the gel was adjusted to 11.5 and
it was subjected to hydrothermal treatment at 373 K for
3 d. The final solid product, designated as as-synthesized
VMCM-41, obtained was filtrated and dried for overnight.
The samples were prepared from various vanadium sources,