1292
CONG-YU KE et al.
2019 that the market price of mixed 2,4/2,5-xylenol ture raised slowly to the specified temperature,
was 2200 USD/ton, while single component 2,4-xyle- 2.5 wt % catalyst PTSA was added in after the solid
nol was 6100 USD/ton, and 2,5-xylenol was phase of 2,4/2,5-xylenol mixture turned to liquid.
8400 USD/ton [23]. Therefore, the development of Then gas isobutylene was introduced into the reaction
deep separation technology of 2,4/2,5-mixed xylenol vessel at the bottom where the gas bubbles were broken
in coal tar can not only meet the market demand, but up by agitation. Both flow rates of the inlet and outlet
also increase the added value of coal tar and bring huge tail gases were measured, respectively, by two gas flow
benefits economically [20–22]. However, no indus- meters (50–500 mL/min, Ningbo Dongchi Measure-
trial process is currently available for the production of ment and Control Technology Co., Ltd). When no
their individual isomers through separation, while measureable difference between and inlet and outlet
they are mostly produced and sold in the form of gas flow rates was observed, the reaction was stopped.
2,4/2,5-xylenol mixtures.
During the reaction, samples were taken at regular
intervals and analyzed immediately by gas chromatog-
raphy. All experiments were repeated in triplicate, and
the average values are reported.
The key challenge in 2,4/2,5-xylenol separation is
associated with their very close boiling points at 211.0
and 211.2°C, respectively, under normal pressure.
That makes the conventional distillation economically
unviable. To address this issue, the three-step process
Products analysis. The alkylation products were
analyzed by gas chromatography (GC6890, Agilent)
with an FID detector, and a column (KB-CRESOL,
50 m × 0.25 mm × 0.2 μm) supplied by Beijing Keri-
mai Technology Co., Ltd. The GC operated at a
detector temperature of 250°C, and column box tem-
perature of 140°C. The temperature rising procedure
included; first to keep column temperature at 60°C for
3 min, then to raise temperature to 100°C at 5°C/min
rate, and finally to continue to raise temperature to
180°C at 10°C /min for 3 min. The split ratio was 50 :
1, while the carrier gas flow rate was set at 1 mL/min,
the airflow rate at 400 mL/min, and the hydrogen
flow rate at 50 mL/min. Standard control and nor-
malization methods were used for qualitative and
quantitative analysis.
of alkylation-distillation-dealkylation provides
a
promising route to separation, based on the extensive
studies on the separation of close-boiling cresols [3, 4,
24–29]. Furthermore, even without the last step of
dealkylation, the alkylation product itself, e.g. 6-tert-
butyl-2,4-xylenol (or TBX) has been widely used as an
antioxidant agent [30, 31].
With an ultimate goal to provide fundamental
understanding and data for industrial design and pro-
cess development, the present work was focused on
the kinetic and mechanistic studies on alkylation of
xylenols, the first step of the process for close-boiling
xylenols separation. Isobutylene was selected as
alkylating agent which has been widely used for the
alkylation of cresols [32–34]. p-Toluenesulfonic acid
was used as catalyst mainly due to its capacity for high
yield and good selectivity [35–37]. The reaction rate,
the product yield and selectivity were investigated by
varying the reactant concentration, partial pressure,
catalyst amount and gas-liquid contact time. Based on
the experimental results, a reaction kinetic model was
established and the reaction orders were obtained with
rate equations. Furthermore, with the rate constants
determined at different temperatures, the activation
energies and pre-exponential factors were calculated.
RESULTS AND DISCUSSION
Reaction mechanism of alkylation of 2,4/2,5-xyle-
nol mixture. The alkylation of dimethylphenol with
isobutylene is an electrophilic substitution reaction on
benzene ring, a classical Friedel-Crafts reaction. In a
generally understood mechanism, the alkylation
reagent isobutylene produces alkylcarbocation
[+C(CH3)3] under the action of acid catalyst PTSA,
which attacks benzene ring as electrophilic reagent to
replace the hydrogen above, and then deprotons to
generate alkylaromatics [38, 39]. Theoretically, for
2,4/2,5-xylenol, the hydroxyl group is an either ortho-
or para-orientation group, and the alkylation products
may include 6-tert-butyl-2,4-xylenol, 5-tert-butyl-
2,4-xylenol and 3-tert-butyl-2,4-xylenol from 2,4-
xylenol, whilst 4-tert-butyl-2,5-xylenol, 6-tert-butyl-
2,5-xylenol and 3-tert-butyl-2,5-xylenol from 2,5-
xylenol, as illustrated in Fig. 1. As expected, the main
alkylation products were 6-tert-butyl-2,4-xylenol and
4-tert-butyl-2,5-xylenol, with high selectivities of
98.75% and 93.91%, respectively. The GC-MS analy-
sis results are summarized in Table 1, which are in line
with the previous studies [38, 39].
EXPERIMENTAL
Chemicals. 2,4-Xylenol and 2,5-xylenol (Analyti-
cal grade) were obtained from Juye Runjia Chemical
Co., Ltd) and isobutene (Analytical grade) was sup-
plied by Shaanxi Baotashan New Material Co., Ltd.
p-Toluenesulfonic acid, or PTSA (Analytical grade)
was purchased from Nanjing Datang Chemical Co.,
Ltd. All chemicals were used as received without any
further purification.
Experimental methods. Alkylation of 2,4/2,5-xyle-
nol mixture. 50.0 g 2,4-Xylenol and 50.0 g 2,5-xylenol
mixture were weighed into 250 mL 3-neck round-bot-
tom glass flask that was placed in a water bath. With
Effect of reaction time on alkylation of 2,4/2,5-
the mechanical agitator set at 800 rpm, and tempera- xylenol mixture. The alkylation took place with 100.0 g
PETROLEUM CHEMISTRY
Vol. 60
No. 11
2020