ARTICLE IN PRESS
S. Kra cˇ unovska, J. T o¨ pfer / Journal of Magnetism and Magnetic Materials 320 (2008) 1370–1376
1371
2
S=1.3 m /g and BaCO (Merck, Germany, standard
resonance frequency of this compound is at f ¼ 1–4 GHz
2,5]. Recently, the magnetic and dielectric properties of
3
2
grade) with S=6.2 m /g were used as starting materials.
[
other hexagonal ferrites, e.g. M-type ferrites, have also
been studied in detail [6].
For the preparation of Co Z ferrite a variety of different
techniques have been reported, e.g. the standard ceramic
oxide route [7]; typical calcination temperatures are
The raw materials were wet mixed for 12 h in a
polyethylene container. The dried powders were calcined
at 900–1350 1C for 4 h. For both synthesis routes, after
calcination the powders were wet milled in a planetary ball
mill with zirconia balls of 3 mm diameter. The powders
were uniaxially compacted using polyvinyl-alcohol as
binder to give pellets for sintering studies or toroids for
permeability measurements. The specimens were sintered
at 1330 1C for 4 h.
2
1250–1300 1C. The beneficial influence of fine milling of
the calcined powders on the completeness of Z-type phase
formation has been demonstrated [8]. In addition, several
alternative routes for the preparation of Co Z were
2
explored. A citrate precursor route was reported to give a
Co Z at around 1200 1C [9]. Sol–gel processes were used to
synthesize Z-type ferrite, but different temperatures of
phase formation were reported, e.g. 1350 1C [10] or 1250 1C
The phase formation was evaluated with X-ray powder
diffractometry (Siemens D5000). The powder particle size
was measured using a laser diffraction system (Malvern
Mastersizer 2000). The bulk density of sintered samples
was determined from the dimensions and weight. Shrink-
age measurements were made with a NETSCH DIL402
dilatometer on cylindrical compacts during heating to
1000–1200 1C with 4 K/min heating rate. The microstruc-
ture of the samples was studied with a scanning electron
microscope (Zeiss DSM940A). The permeability of toroids
(13 mm outer diameter, 6.5 mm inner diameter, 3 mm
thickness) was measured at room temperature from
1 MHz up to 1 GHz with an Agilent E4991A impedance/
materials analyzer in combination with a 16455A test
fixture for magnetic materials measurements. The measure-
ment concept is based on the inductance of the toroid in an
ideal single turn inductor without flux leakage. The
accuracy of the permeability is greatly reduced when the
frequency approaches 1 GHz [16]; therefore the interpreta-
tion of results in the frequency range of f40.8 GHz is
difficult. The temperature dependence of magnetization
was measured on powdered samples with a VSM magnet-
ometer. The M vs. T curves were recorded in a field of
5 kOe.
2
[
11]. A self-propagating synthesis method was reported to
give a single-phase Co Z already at 1200 1C [12]. However,
2
the synthesis of single-phase Co Z ferrite is not straightfor-
2
ward due to the structural complexity, and many of the
synthesized materials shown in the literature (and often
claimed to be single phase) contain various amounts of
additional phases.
The fabrication of MLFI typically is based on a low-
temperature ceramic cofiring (LTCC) process: a stack of
ferrite tapes with screen printed Ag metallization is cofired
at To950 1C. To guarantee the LTCC processability of the
Co Z-type ferrite sintering, additives are used to reduce the
2
temperature of substantial shrinkage down to 950 1C;
Bi O [13] or lead-containing glasses [14,15] were proposed
2
3
as additives. More or less dense samples were obtained
after sintering at 900–950 1C; however, the permeability
usually is around m=2–4 in the MHz range and decays at
around 1 GHz.
In this contribution we demonstrate that Co Z-type
2
hexaferrite is formed at 1330 1C using an oxalate precursor
process or the standard oxide route. These samples show
large permeabilities of m=20 up to several 100 MHz. With
the addition of 3 wt% Bi O the ferrite can be sintered at
3. Results and discussion
2
3
9
50 1C to sufficient density, but the permeability is reduced
3.1. Phase formation
to m=3. This is caused by thermal decomposition of the
Z-type material at 950 1C.
The thermal decomposition of the oxalate precursor was
studied with TG/DTA (Fig. 1). Two mass loss steps occur
between 100 and 250 1C, respectively, which are accom-
panied by an endothermic and exothermic heat effect. This
is the typical signature of the thermal decomposition
reaction of co-precipitated mixed oxalates. The thermal
effects are attributed to the removal of chemically bond
water at 100 1C and the transformation of the oxalate into
oxides at 200–250 1C. An additional small exothermic peak
at 400 1C indicates crystallization of the oxide products. An
oxalate precursor which has been heated at 400 1C for 4 h
in air gives a nanosize oxide powder with a specific surface
2
. Experimental
Co Z ferrite of composition Ba Co Fe O was pre-
24 41
2
3
2
pared by an oxalate precursor route. Metallic iron powder
was first dissolved in an acetic acid solution under Ar
atmosphere to give a clear solution of ferrous acetate.
Next, cobalt acetate and barium acetate were dissolved in
2
+
water and added to the Fe
solution; hence a clear
solution of the metal ions was obtained. Then an oxalic
acid solution was added dropwise and a yellow-colored
precipitate was formed immediately. After drying, this
oxalate precursor was calcined at various temperatures
2
of 83 m /g corresponding to a mean particle size of 16 nm.
A SEM micrograph of this powder (Fig. 2a) confirms the
nanosize of the primary particles and the micron-size of
aggregates, but points at the multi-phase nature of the
product. XRD shows that the powder obtained at 400 1C
for 4 h. Alternatively, Co Z was synthesized by the
2
standard ceramic route. Iron oxide (TKS Germany, grade
2
HP) with a specific surface S=4.3 m /g, Co O with
3
4