H. Guo et al.
Molecular Catalysis 513 (2021) 111820
dispersion. Bonura et al. [12] found that the CZZ catalyst prepared from
gel-oxalate coprecipitation procedure showed much higher copper sur-
face area and dispersion than those samples obtained from coprecipi-
tation with sodium bicarbonate and complexation with citric acid
methods. Arena et al. [8, 13, 14] developed a reverse co-precipitation
method under ultrasound irradiation to prepare CZZ catalysts. They
found that the increase of Zn/Cu ratio improved the dispersion of
metallic Cu acting as hydrogenation active site and enhanced the surface
oxides basic site for adsorbing and activating CO2 molecules. Witoon
et al.’s study [15] showed that increasing Zn/Cu ratio of CZZ catalyst
prepared via a reverse coprecipitation method provided a better
inter-dispersion of metal components (Cu, Zn and Zr), leading to a
smaller CuO crystallite size, a higher porosity and Cu dispersion of the
catalysts. Furthermore, the interaction between CO2 molecules and the
catalyst surface was also alleviated which was beneficial to the forma-
tion of methanol at a lower reaction temperature (240 and 250 ◦C).
and Ce0.75Zr0.25O2 solid solution) in CZFK/ATP-CZO-SC-P400 catalyst.
However, the effects of iron promoter on the structure and catalytic
performances of Cu-ZnO-K2O catalyst (CZK) are not clear. Therefore, in
the present work, a series of ATP-CZO-SC-P400 supported CZFK cata-
lysts were synthesized with theoretical Fe/Cu molar ratio from 0 to 2.0
and Cu/Zn molar ratio of 1.0. The physicochemical properties of pre-
pared catalysts with different Fe content were characterized by X-ray
fluorescence (XRF), X-ray diffraction (XRD), N2 adsorption/desorption,
N2O chemisorption, Transmission electron microscopy (TEM), X-ray
photoelectron spectroscopy (XPS), H2-Temperature programmed
reduction (H2-TPR), CO2-Temperature programmed desorption
(CO2-TPD) and in-situ diffuse reflectance infrared Fourier transform
spectroscopy (DRIFTS) techniques. The effects of Fe promoter on the
physicochemical properties and catalytic performances of the catalysts
would be importantly addressed.
Dong et al. [16] prepared
a
series of CZZ catalysts by
2. Experimental
precipitation-reduction method of which the exposed Cu surface area
and the ratio of Cu0/Cu+ could be adjusted by changing the content of
NaBH4 reducing agent. Guo et al. synthesized CZZ catalyst by urea–ni-
trate combustion method [17] and glycine–nitrate combustion method
[18]. The metallic copper surface and dispersion of CuO and the phase
state of ZrO2 could be effectively improved by adopting suitable fuel
content. The above reports clearly indicated that the nature of the active
site and fine structure of CZZ catalyst could be effectively tuned by using
appropriate preparation method and changing catalyst composition.
Besides Cu-ZnO-ZrO2 catalyst, Cu-ZnO-CeO2 [6] and Cu-ZnO--
Ce1ꢀ xZrxO2 [19] catalysts have also been applied in CO2 hydrogenation
to methanol. The Ce1ꢀ xZrxO2 solid solution contained more oxygen
vacancies which provided a larger adsorption and an easy spillover of
active hydrogen species to speed up the hydrogenation of formate in-
termediate to form methanol [19, 20].
2.1. Materials and chemicals
Attapulgite powders were provided by ZHONGKE New Energy
Technological Development Co., Ltd (Huai-An, China) and the acid-
activated ATP was prepared by 21 wt% H2SO4 activation [34]. Ce
(NO3)3•6H2O (AR) and ZrO(NO3)2•2H2O (AR) are purchased from
Tianjin Kemiou Chemical Reagent Co., Ltd., China. Ethylene glycol and
PEG 400 are purchased from Sinopharm Chemical Reagent Co., Ltd,
China. These reagents were used without further purification.
2.2. Catalyst preparation
ATP-CZO-SC-P400 nanocomposite was prepared according to our
previous work and abbreviated as ATP-CZO [26]. 10.2
g Ce
In order to further improve the activity and stability of CZZ catalyst,
some porous carriers such as silica [21], carbon nanotubes [22] and
Mg-Al layered double hydroxides (LDHs) [23] have been used to modify
or support it. The large surface area of these materials is beneficial for
improving the copper dispersion of catalyst, meanwhile, the adsorption
capacity of CO2 can be enhanced due to the increase of surface basicity
of catalyst [21, 24]. Attapulgite (ATP) is another promising natural
porous nanomaterial, with an ideal chemical formula of Mg5Si8O20(O-
H)2(OH2)4•4H2O, has large surface area and special porous structure
[25]. Recently, we developed a series of ATP/Ce0.75Zr0.25O2 (ATP-CZO)
nanocomposites by different methods and applied to support Cu-ZnO--
Fe2O3-K2O catalyst (CZFK) for CO2 hydrogenation reaction [26]. The
CZFK catalyst supported on ATP-CZO nanocomposite which is prepared
by polyethylene glycol (PEG 400) modified solution combustion method
(ATP-CZO-SC-P400) showed the largest BET surface area (SBET) and
more strong basic sites, thus obtaining the highest yield of methanol and
CO from CO2 hydrogenation. The exposed copper surface area and
dispersion of metallic copper of CZFK/ATP-CZO-SC-P400 catalyst
exhibited a volcano variation trend with the increase of PEG 400 addi-
tion content.
(NO3)3•6H2O and 2.1 g ZrO(NO3)2•2H2O were sufficiently dissolved in
20 mL de-ionized water/ethylene glycol mixed solvent (v/v=1/1). 10 g
acid-activated ATP powder (100 mesh) and 3g PEG 400 were homoge-
nously dispersed in the above solution by ultrasonification for 20 min,
and then magnetically stirred for 4.5 h. The resulting gel was combusted
in air from room temperature to 500 ◦C at a rate of 2.5 ◦C/min and
remained for 6 h.
These ATP-CZO-SC-P400 supported CZFK catalysts were synthesized
by excessive impregnation method. The nitrates precursors of Cu, Zn and
Fe and anhydrous potassium carbonate were solubilized in H2O by
stirring, and then was impregnated into ATP-CZO-SC-P400 powder
(>100 mesh) for 4.5 h. Excessive solution was removed by vacuum
filtration. The obtained catalyst precursor was dried in air at 120 ◦C
overnight, and then calcined in air at 350 ◦C for 5.5 h. These catalysts
were denoted as CZFxK/ATP-CZO (x= 0, 0.3, 0.5, 1.0, 1.5 and 2.0).
2.3. Catalyst characterization
The catalyst composition was determined by XRF on an AxiosmAX
-
Petro XRF (PANalytical, Netherlands). The composition was expressed
in percentage by weight of oxides. XRD analysis was conducted using a
X’Pert Pro MPD diffractometer (PANalytical, Netherlands) in the 2θ
As mentioned above, the catalytic hydrogenation performances of
Cu-ZnO based catalysts are also been largely affected by catalyst
composition. Some metallic promoters, like La, Ce, Nd, Pr, Mg, Mn, were
added to improve the metallic copper surface and dispersion of CuO [27,
28], which can increase the catalytic activity of methanol synthesis. Fe,
as typical Fischer–Tropsch (FT) element, was usually applied to increase
the selectivity of higher alcohols (C2+OH) from CO or CO2 hydrogena-
tion reaction due to a strong carbon chain growth ability [29-32], while
its application in methanol synthesis from CO2 hydrogenation is rarely
reported. In fact, Fe effectively inhibited the sintering and oxidation of
Cu and elevated the catalytic stability of Cu-based catalysts at high
temperatures for the RWGS reaction [33]. In our previous work [26], the
iron promoter improved the interdispersion of mixed metal oxides and
the interactions between Cu species and other metal oxides (ZnO, Fe2O3
range from 5 o to 80o with Cu K
α radiation (λ = 0.15406 nm) at 40 kV
and 40 mA. The textural properties of catalyst were determined by N2
adsorption/desorption at liquid N2 temperature using an ASIQMO002-2
analyzer (Quantachrome, US). The adsorption isotherms branch was
applied to calculate the surface area according to Brunauer–Emmett–-
Teller (BET) method. The pore size distribution (PSD) was obtained
using Barrett–Joyner–Halenda (BJH) method. TEM observation was
performed on a JEM-2100F microscope (JEOL, Japan) operating at 200
kV. Before testing, a little sample was dispersed in anhydrous ethanol by
ultrasonification and dripped onto a carbon film-coated cooper grid. XPS
detection of fresh catalysts was conducted on an ESCALAB 250Xi spec-
trometer (Thermo Fisher Scientific Inc, US) with Al Kα radiation (1486.8
2