Vol. 32, No. 8 (2020)
Synthesis and Quality Control Strategy of New Process-Related Impurities in Fosphenytoin Sodium 1885
Characterization of Imp-III: The ESI-MS spectrum of
Imp-III shows a molecular ion peak at m/z 805.24 ([M-H]−) in
negative ion mode, indicating that the molecular weight is
806.24. In 1H NMR spectrum of impurity III, aromatic protons
appeared to peak at 7.06-7.33 (30H, multiplet). The two benzyl
CH2 appeared at 4.94-5.04 (4H, multiplet). The -NCH2 attached
to phosphate groups appeared at 5.49 (2H, doublet). The -NCH2
appeared at 5.16 (2H, singlet). The DEPT-135 NMR spectrum
shows nine peaks above the plane and three peaks below the
plane confirmed that the compound has 30CH groups that are
in nine different sets of similar environment and 4CH2 groups
(of which 2CH2 groups are in a similar environment) in the
molecule.
Characterization of Imp-IV: The ESI-MS spectrum of
Imp-IV shows a molecular ion peak at m/z 627.15 ([M+H]+)
in positive ion mode indicating that the molecular weight is
626.16. In 1H NMR spectrum of impurity IV, all the aromatic
protons merged and appeared at 7.05-7.26 (20H, multiplet).
The appeared at 5.39 (2H, singlet) corresponds to -NCH2 attac-
hed to the phosphate group. The peak appeared at 4.98 (2H,
singlet) belongs to -NCH2 protons. The DEPT-135 NMR spectrum
shows eight peaks above the plane and two peaks below the
plane confirming that the compound has 20 CH groups that
are in eight different sets of similar environment and 2 CH2 groups
in the molecule.
during synthesis or through a purification procedure to produce
high-quality pharmaceuticals. If we realize the route cause
for the formation of process-related impurities, it is easy to
design a rational process to reduce or avoid the development
of contaminations or by altering the workup procedure to remove
the formed impurities indicated by the idea of quality by design
(QBD). In presentAPI process, six impurities in the final product,
including the four known impurities are identified and
controlled in the finalAPI to be less than 0.10% by HPLC.All
of these impurities are evacuated to accomplish ICH-grade
quality.
Conclusion
Isolation and successful synthesis of these unknown process
related impurities [Imp-I, Imp-II, Imp-III, Imp-IV, Imp-V (known
impurity) and Imp-VI] were possible during the manufacturing
of fosphenytoin sodium from phenytoin. All the impurities are
observed to be less than 0.10% based on HPLC analysis. Six
unknown impurities were identified, synthesized, isolated and
characterized by using IR, NMR and HRMS techniques. The
formation mechanisms of these obscure polluting influences
are also discussed. Improved procedures of impurity control
were created by the physical and chemical properties of these
contaminations. At long last, because of the above studies,
fosphenytoin sodium of ICH-grade quality was effectively
acquired.
Characterization of Imp-V: The ESI-MS spectrum of
Imp-V (known impurity) shows a molecular ion peak at m/z
453.12 ([M+H]+) in positive ion mode, indicating that the mole-
ACKNOWLEDGEMENTS
1
The authors are grateful to Gland Pharma Ltd., Hyderabad,
India for giving the exploration of research facilities to complete
the work and appreciative to Mr. Mahesh Varma, Analytical
R&D, Gland Pharma for the scientific support.
cular weight is 452.11. In H NMR spectrum of impurity V,
the aromatic protons have appeared at δ 7.28-7.36 ppm (15H,
multiplet). Benzyl -CH2 protons appeared at δ 4.63 ppm (2H,
doublet). The peak appeared at δ 5.07 ppm (2H, doublet) corre-
sponds to -NCH2 protons. The peak appeared at δ 9.77 ppm
(1H, broad singlet) belongs to -NH proton. The DEPT-135
NMR spectrum shows six peaks above the plane and two peaks
below the plane confirming that the compound is having 15CH
groups (8CH groups are in two different sets of similar environ-
ment, 5CH groups are in three different sets of the same environ-
ment and the remaining 2CH groups are in similar environ-
ment) and 2CH2 groups in the molecule.
CONFLICT OF INTEREST
The authors declare that there is no conflict of interests
regarding the publication of this article.
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368.11. In H NMR spectrum of impurity VI, the aromatic
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Control of impurities: One of our primary objectives is
to investigate how these process-related impurities controlled