A. Salam et al. / Reactive & Functional Polymers 85 (2014) 228–234
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derivatization can prevent strength losses [8,9]. The paper industry
is currently using commercial dry strength agents such as cationic
starch, polyacrylamide, and glyoxylate polyacrylamide to improve
the strength of OCC, but the improvement is still very low relative
to virgin pulp [10,11]. In addition, a number of these studies
have been conducted with nonrenewable inorganic fillers and
petroleum-based matrices for applications that include packaging,
a high value sector of the pulp market. Increasing environmental
concerns have led to new flexible barrier bio-based packaging
materials and the potential uses of renewable resources to offset
the use of the inorganic fillers and petroleum-based materials [12].
The present study focuses on the application of an isolated soy
protein derivative for improving the mechanical properties of OCC.
It will focus on the characterization of the soy protein derivatives
and explore their applicability to OCC.
2.3. Chemical modifications of soy protein isolate (SPI) and hydrolyzed
soy protein isolate
Into 15 mL of 1 N sodium hydroxide solution in a 50 ml Petri
Dish, 5 g of EDTA and 1 g of SHP were dissolved. Soy protein isolate
or hydrolyzed soy protein isolate (5 g) was added to the solution
and manually mixed with a glass rod. The mixture was placed in
an oven at 130 °C for 3 h. Reaction products were washed with
water and filtered several times to remove unreacted materials.
The product obtained was a modified soy protein isolate that
was air dried at 50 °C in an oven overnight [16]. The proposed
reaction scheme is shown in Fig. 1.
2.4. Polyelectrolyte complexation
Chitosan (Ch, 1 g) was dissolved into 50 ml of 1.5% acetic acid
solution. Modified soy protein isolate (1 g) was dissolved with
50 ml water and added to a 50 ml chitosan solution in a 250 ml
round bottom flask. The reaction mixture was stirred at 70 °C for
90 min [17]. The proposed reaction scheme is shown in Fig. 2.
2. Experimental
2.1. Materials
Soy flour was provided by Archer Daniel Midland (ADM,
Decatur, IL). The OCC pulp was furnished by Azko Nobel Pulp and
Performance Chemicals, Marietta, GA. Commercial dry strength
agents such as Glyoxylate-PAM and cationic starch were supplied
by Azko Nobel Chemicals, Marietta, GA and Cargill Incorporated,
Minneapolis, MN, respectively. Cross linking agents such as
ethylenediaminetetraacetic acid (EDTA) and chitosan (Ch) were
purchased from Sigma–Aldrich and used as received. Chemicals
of reagent grade utilized were sodium hypophosphite, (SHP) CAS
registry number 123333-67-5, sodium hydroxide, CAS registry
number 1310-73-2, Alcalase product No. 126741, and denatured
alcohol and acetic acid from Fisher Scientific, Fair Lawn, NJ.
Deionized water was used for all experiments that required water
as the medium.
2.5. Preparation of OCC pulp sheet
The sheet was prepared according to TAPPI Standard Method T
205 using a 600 ml pulp slurry (1.8 g oven dried OCC pulp) in a
sheet molder machine. The pulp slurry was diluted with 10 L of
DI water in a sheet molder to produce a uniform sheet. The sheet
was conditioned and cured at 105 °C for 1.0 h [17].
3. Testing methods
3.1. Determination of carboxyl content
A known amount of soy protein isolate derivative was dissolved
in 0.1 N NaOH and hydrolyzed for one hour. The excess amount
of NaOH was determined by titration with 0.1 N HCl using
phenolphthalein as an indicator [18] while the carboxyl content
in milliequivalents (meq.) per 100 g was calculated as follows:
2.1. Extraction of the soy protein isolate
Soy flour was carefully added into acidified water so that
solution pH was within the isoelectric range of the soy protein
(pH 4.0–4.8) and that only the soluble fraction of the soy flour
dissolved. The resulting mixture was centrifuged to separate the
protein-rich precipitate from the supernatant to give a high quality
concentrate soy protein [13].
ðV2 ꢀ V1Þ ꢁ N ꢁ 10
Carboxyl Content ðmeqÞ ¼
N = Normality of HCl
ð1Þ
W
V2 = Volume of HCl without sample
V1 = Volume of HCl with sample
W = Weight of Sample.
2.2. Hydrolysis of the soy protein isolate
3.2. Gloss testing
For hydrolysis of soy protein isolate, three different routes were
followed: acid, alkali, and enzymatic treatments. Approximately
1 g of soy protein isolate was added into 50 ml of 1 N HCl or NaOH
solution and heated at 70 °C for 3 h. The suspension was centri-
fuged at 5300 rpm for 15 min. to concentrate the hydrolyzed soy
protein isolate and remove the excess aqueous acid or alkali. The
resultant precipitate was rinsed and re-centrifuged until constant
neutral pH [14]. The enzymatic hydrolysis was carried out with
Alcalase as follows: soy protein isolate was dissolved in water at
50 °C for 10 min. When the protein solution temperature reached
50 °C, the Alcalase (2.4U/g) was added. The soy protein isolate
and enzyme ratio was 1:0.002. pH of solution was maintained at
7 by adding 1 N NaOH during the first 15 min. of reaction,
while at the end of reaction, pH was adjusted to 4.5 using 1 N
HCl. The mixture was cooled, adjusted to pH 7.0, and heated at
95 °C for 15 min. to inactivate the enzyme. The enzymatic
hydrolyzed soy protein isolate was centrifuged, rinsed, and
re-centrifuged until constant neutral pH [15]. The mixture was
freeze-dried and stored.
The gloss of OCC pulp hand sheet was tested with
GLOSSMETER according to TAPPI T 480 test method.
a
3.3. Roughness testing
The roughness of OCC pulp hand sheet was tested with an L & W
roughness tester according to TAPPI T 538 test method.
3.4. Tensile strength
The tensile of OCC pulp hand sheet strength was tested with an
ALWETRON TH1 tester according to TAPPI T 220 test method.
3.5. Burst strength
The burst strength of OCC pulp hand sheet was tested with a
MULLEN tester according to TAPPI T810 test method.