2
L. Wu et al. / Tetrahedron xxx (2017) 1e6
inside the reactor at any given instant.
of the endoperoxide can be switched to produce four different
compounds 3e6.
We have reported the development of a number of flow tech-
niques for reactions in CO2.20e24 Reactions include acid-catalyzed
alkylation25 and etherification,26 as well as hydrogenation,27
a
2. Results and discussion
process, which was successfully scaled up to 1000 tons/yr.28 We
also pioneered the use of self-optimizing flow reactors in CO2.29e33
We have also demonstrated that appropriate reactor design can
permit switching between the selective production of five different
products from a single feedstock, namely furfural.34 Most relevant
to this paper, we have reported the use of scCO2, as an alternative
solvent, enabling both thermal oxidation35 and photo-
oxidation36e38 to be carried out safely in non-flammable and non-
2.1. High pressure continuous flow apparatus
Initially, we carried out very small-scale batch reactions in a
previously reported high pressure spectroscopic cell45 which
permitted FTIR monitoring and kinetic measurements for the
various reaction. These results indicated that it should be possible
to synthesize 3e6 following the photo-oxidation of 1 in scCO2 using
a scaled-up continuous flow setup, since the key endoperoxide
intermediate 2 was found to have a lifetime of the order of several
minutes, in scCO2 under a range of conditions at temperatures as
high as 40 ꢁC. A schematic diagram of the reactor system for
continuous photoreactions is shown in Fig. 1.
A key engineering challenge for safe operation is to ensure
efficient mixing because the organic substrate is flammable, even if
the CO2 solvent is not itself flammable. It can be seen from Fig. 1
that we premix the O2 and CO2 and pass them through a static
mixer (a stainless steel tube, filled with sand) before they contact
the organic stream containing 1. The combined streams are then
passed through a second static mixer before entering the reactor.
This strategy has previously been successfully used for catalytic
thermal oxidation.35 After the photo-reactor, different arrange-
ments of additional reactors and mixers as well as a quenching
reagent feed can be employed depending on the desired product
(different configurations are shown in Fig. 1 with dashed lines).
toxic solvent. Early work involved the photo-oxidation of a-terpi-
nene with 1O2 in scCO2 which was transferred from a small volume
batch reactor to a larger flow reactor, with excellent space-time
yields. More recently, we reported the photochemical synthesis of
artermisinin from dihydroartemisic acid in a reactor which com-
bined liquid CO2 with a dual-function solid acid/photosensitizer.39
In this paper we show that multiple products can be produced
by switching reactors and reagents applied to the photo-oxidation
of cyclopentadiene (1) in liqCO2 and scCO2 to selectively make one
of four products in a continuous flow system (Scheme 1).
The photochemical oxidation of 1 is a relatively well-known
reaction, proceeding via a [4 þ 2] cycloaddition reaction with 1O2
generating endoperoxide 2.40 This reaction has been widely re-
ported with generation of the endoperoxide 2 after irradiation at
low temperatures i.e. ꢀ20 to ꢀ130 ꢁC.41 However, the isolation of 2
has been reported under conditions where the irradiation and
work-up was carried out at ca. minus 100 ꢁC due to instability of the
endoperoxide 2, which decomposes in to 3 at ca. > minus 30 ꢁC).42
A one pot synthesis of 4 from the photo-oxidation of 1 was
demonstrated using dichloromethane or carbon tetrachloride as
solvents in a biphasic mixture, however the yield was low.43 The
use of a falling-film microreactor for the photo-oxidation of low
concentrations of 1 has been reported; however reduction of the
endoperoxide 2 with thiourea only yielded 20% of 4.44 Here we
report the use of a continuous flow reactor for the photo-oxidation
of cyclopentadiene in CO2 and show how the downstream reactions
2.2. Synthesis and reactions of the cyclopentadiene endoperoxide
(2) in CO2
Initially the photo-oxidation of 1 was carried out in the
continuous flow photo-reactor where complete consumption of the
starting material was obtained over a range of conditions (Table 1).
Under both liquid CO2 and supercritical conditions (Table 1, entry
4e6), the complete conversion of 1 was observed. The products
were a mixture of 2 and 3, but were often obtained in different
ratios due to the unstable nature of 2 above ꢀ30 ꢁC, but the reaction
appeared quantitative, with few side products detected.
In order to ensure that all of the endoperoxide 2 was converted
to the Z-aldehyde 3, a simple thermal reactor was added down-
stream after the photo-reactor. This reactor consisted of 4 ꢂ tubular
reactors in series which were filled with glass beads and heated to
40 ꢁC to promote the thermal isomerization of 2 to 3. The optimal
conditions from the photo-oxidation (Table 1, entry 5) were run
with this additional reactor, which gave quantitative conversion to
the aldehyde 3.
Cleavage of the OeO bond of an endo-peroxide to yield a syn-
diol, which is a attractive motif present in a range of prostaglan-
dins48 is often facilitated using thiourea as a quencher.43,49 In order
to synthesize 4 following the photo-oxidation of 1 in the contin-
uous CO2 photo-reactor, an additional reagent stream was added
downstream of the photo-reactor (See Fig. 1, with organic pump 2
in configuration A, shown in blue). Initially, supercritical conditions
were used (Table 2, entry 1) but the elevated temperature required
for the supercritical conditions resulted in inconsistent yields
throughout the experiments as the endo-peroxide 2 can decom-
pose to 3 at the elevated temperatures before it could react with
thiourea. Lowering the temperature to 0 ꢁC to increase the lifetime
of the endoperoxide 2 (Table 2, entries 2e3) meant operating in
liqCO2, but, under these conditions, a slight increase in the yield of
the diol 4 was observed. Diluting 1 by the addition of a co-solvent
proved to be successful in increasing the yield of 4, in both scCO2
Scheme 1. Compounds of interest from the different treatments after the photo-
oxidation of Cyclopentadiene (1); 2, 3-dioxabicyclo[2.2.1]hept-5-ene (2), 4,5-epoxy-
cis-2-pentenal (3), (1R,3S)-cyclopent-4-ene-1,3-diol (4), 4-hydroxy-2-cyclopentenone
(5), and furfuryl alcohol (6).
Please cite this article in press as: Wu L, et al., Combining engineering and chemistry for the selective continuous production of four different
oxygenated compounds by photo-oxidation of cyclopentadiene using liquid and supercritical CO2 as solvents, Tetrahedron (2017), https://
doi.org/10.1016/j.tet.2017.11.048