W. Guo et al. / Journal of Molecular Catalysis A: Chemical 378 (2013) 344–349
347
as-synthesized polymer composite nanospheres with molar ratio
of DVB/4-VP at 1/8 were chosen preliminarily as complex catalyst
support.
3.1.2. Effect of the concentration of magnetite ferrofluid on the
structure of composite Fe O /P4VP nanospheres
3
4
The concentration of magnetic fluid has an important impact on
the magnetite content of as-synthesized Fe O /P4VP nanospheres
3
4
for miniemulsion polymerization [9,21]. A higher concentration of
magnetic fluid may produce Fe O /P4VP composite nanospheres
3
4
with higher magnetite content, which will enhance the magnetic
response of the composite nanospheres. As expected, according
to the TGA results (Fig. S4), the magnetite content went up from
6
4.90%, 67.85%, to 72.44%, with an increase in concentration of
magnetic fluid from 20%, 30%, to 40%. However, with a further
increase in the concentration of magnetic fluid to 50%, there was
no corresponding increase in the magnetite content of the as-
synthesized composite nanospheres, which remained at 72.11%
Fig. 3. TGA curves of the OA modified Fe3O4 nanoparticles (a), Fe3O4/P4VP
nanospheres synthesized by various DVB concentrations from 0/8 (b), 1/8 (c), 2/8
(
d), 4/8 (e) (molar ratio) based on 4-VP monomer, and Fe3O4/P4VP-Mo (f).
(
Fig. S4d). With concentrations of magnetic fluid up to 50%, there
To optimize synthesis parameters, the effects of the ratio
of DVB/4-VP, the concentration of magnetite ferrofluid, and the
were too many OA-modified Fe O4 nanoparticles to disperse into
n-hexane in preparation for magnetic fluid due to a minor discrep-
ancy in the solubility parameter between OA(17.38(MPa) ) [22]
and n-hexane(14.9(MPa) ) [22]. Because the magnetic response of
3
amount of the surfactant SDS on the structure of Fe O /P4VP com-
1/2
3
4
posite nanospheres are discussed in detail as follows.
1/2
as-synthesized composite nanospheres correlated positively with
their magnetite content [8], composite nanospheres with stronger
magnetic response are more suited to recovering the magnetic
composite catalyst.
3
.1.1. Effect of the ratio of DVB/4-VP on the structure of
Fe O /P4VP composite nanospheres
3
4
It is well known that a cross-linking agent has a critical influence
on the strength, elasticity and solvent resistance of polymer struc-
ture [19]. The effect of cross linker DVB amount on the structure,
Fe O content and magnetic response of as-synthesized magnetic
3.1.3. Effect of the concentration of SDS on the structure of
composite Fe O /P4VP nanospheres
3
4
3
4
polymer nanospheres was investigated in detail.
In order to optimize preparation parameters, the effects of
SDS concentration on the structure of Fe O /P4VP composite
With the increase of DVB content, the Fe O content and
3
4
3
4
corresponding magnetic response of the composite nanospheres
decreased significantly. Fig. 3b–e reveals the TGA results of
Fe O /P4VP composite nanospheres synthesized by various DVB
nanospheres were further investigated. The SEM images (Fig.
S5a–d) indicate the Fe O /P4VP nanospheres were all synthesized
3
4
in various SDS concentrations, and DLS results show the mean parti-
cle diameter of as-synthesized Fe O /P4VP nanospheres decreased
3
4
contents from 0/8 (b), 1/8 (c), 2/8 (d), 4/8 (e) (molar ratio) based
3
4
◦
◦
on 4-VP monomer. Weight loss between 200 C and 850 C can
be attributed to the decomposition of the OA and polymer struc-
ture. According to the residual weight of the TGA samples, the
Fe O content of as-synthesized composite nanospheres decreases
dramatically from 188.7 nm, 173.3 nm, 142.5 nm, to 124.9 nm as
the SDS concentration was increased. However, the polydisper-
sity index of the as-synthesized Fe O /P4VP nanospheres went up
3
4
from 0.04, 0.03, 0.07, to 0.08 as the SDS content was increased,
which means that the particle size distribution of the composite
nanospheres became wider. The broad size distribution may lead
to the loading of uneven amounts of catalyst on the composite
nanospheres and an uneven magnetic response of the composite
nanospheres. Considering that catalyst support demands a high
specific surface area of composite nanospheres and consistent mag-
netic response demands a narrow size distribution, 2.92 wt% of
SDS content based on magnetic fluid was chosen as the optimal
synthesis parameter.
3
4
from 77.13–72.44% to 62.31–45.66% as the DVB content gradually
increases, consistent with the reduction trend in the saturation
magnetization of those composite nanospheres. Similar to the
magnetic hysteresis loop of OA-modified Fe O nanoparticle, as-
3
4
synthesized composite polymer nanospheres with various DVB
concentrations keep their superparamagnetism (Fig. 1), which
can be attributed to weak interaction between Fe O4 nanoparti-
3
cles evenly distributed into the polymer composite nanosphere
framework. The saturation magnetization of the composite poly-
mer nanospheres decreases from 58.5, 54.6, 45.6, to 33.4 emu/g
(Fig. 1b–e) as DVB content is increased. This is due to the incor-
3.1.4. Synthesis mechanism of Fe O /P4VP composite
3
4
poration of more diamagnetic components into the composite
nanospheres [8].
nanospheres via miniemulsion polymerization
Monodispersed composite nanospheres with a strong magnetic
response were obtained via miniemulsion polymerization. In the
synthesis process, n-hexane-based magnetite ferrofluid dispersed
into aqueous SDS solution was broken up into numerous nanoscale
drops under strong ultrasonication. Magnetite content in the drops
grew with the increase of magnetic fluid concentration, and the
particle size of the resulting composite nanospheres decreased as
TEM images of Fe O /P4VP nanospheres (Fig. S3) indicate that
3
4
OA-modified Fe O nanoparticles are all well distributed in the
3
4
P4VP framework. However, when the molar ratio of DVB/4-VP
increases to 4/8 (Fig. S3d), significant aggregation is observed
among as-synthesized composite nanospheres. High DVB content
causes the degree of crosslinking of polymer chains to increase and
endows the surface of the polymer nanospheres with excessive
double bonds to enhance the probability of conglomeration and
crosslinking between the composite polymer nanospheres [20].
Considering the further decrease in the magnetic response of
composite nanospheres immobilizing catalysts and facile swollen
nature of noncrosslinked polymer in organic solvent leading
to leakage of magnetic cores from the polymer framework,
SDS concentration increases. OA modified on the surface of Fe O4
3
nanoparticle acted as an ultrahydrophobe to suppress Ostwald
ripening to an extent, which makes nanoscale drops stable for a long
time against their fusion.[9] The monomer 4-VP and crosslinker
DVB were able to swell into those above droplets due to the similar-
ity of their solubility parameters (22.5(MPa)1 [23], 17.39(MPa)
/2
1/2
1
/2
[24], respectively) with that of n-hexane(14.9(MPa) ). Then the