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Conclusion
Several commercial and specifically designed zeolites have
been studied as catalysts in the isoprene–methyl acrylate
Diels–Alder reaction. Correlations between crystal sizes, porosi-
ties and acidities of the different zeolites examined have been
observed, which led to unexpected but interesting results.
ZSM-5 proved to be the best catalyst, but the synthesis proce-
dure seems critical. Indeed, ZSM-5 exhibiting giant crystal size
combined with a low density of acid sites led to a four times
higher productivity into cycloadduct.
Further studies are in progress to investigate the influence
of the MFI zeolite intrinsic properties on its performance in
other Diels–Alder reactions.
Figure 9. Productivity in regioisomer 3 expressed in mmol per number of
Brønsted acid sites per hour.
Experimental Section
or inhibit the proper geometrical organisation of the two reac-
tants in the vicinity of one or two acid-site neighbours.
Catalyst design
Commercial zeolites H-Y (Aldrich, SSA=655 m2 gÀ1), H-USY (Zeolyst,
CBV500, 621 m2 gÀ1), H-MOR (Zeolyst, CBV20A, 558 m2 gÀ1), H-ZSM5
(Zeolyst, CBV5020, 425 m2 gÀ1), H-BEA (Zeochem, 620 m2 gÀ1), H-FER
(Petrobras, 400 m2 gÀ1) and Nafion-H (Aldrich, 200–250 m2 gÀ1) were
used in their H-form. Prior to use, these catalysts were activated in
an air atmosphere at 5508C during 15 h.
Although not fully understood yet, it seems that peculiar
conditions are brought together within giant MFI crystals to
maximise the interactions between the reagents and the cata-
lyst surface (possibly through long-distance non-covalent van
der Waals bonding). This is in line with the so-called confine-
ment effect favoured in large zeolite crystals. In parallel, it has
been recently shown by FTIR spectroscopy that these giant
MFI crystals exhibit few silanol defects in comparison with con-
ventional ZSM-5 samples.[44,45]
Confinement effects[34–38] in the pores as a result of the long-
range electrostatic field should permit the absorption of reac-
tant molecules in the solid solvent and guide them towards
the strong Brønsted acid sites. Intra-zeolite void volumes sur-
rounding those sites ensure the required “activation volume”
and therefore a tight fit between the reactants and the zeolite
framework.[46]
H-Y zeolite (Y1) was synthesised according to a slightly modified
procedure (see the Supporting Information).[29] In addition, several
H-ZSM-5 zeolites were prepared with different crystal sizes, porosi-
ties and acidities. Three MFI-type samples were prepared according
to our previously reported procedure involving biomass residues
(see the Supporting Information).[25] The samples N1, N2 and N3
were obtained after hydrothermal synthesis in an autoclave at
1708C for 24, 48 and 144 hours, respectively. To investigate the in-
fluence of the crystal size, we also prepared zeolites (G1 and G2) at
neutral pH by the non-conventional fluoride route (see the Sup-
porting Information).[26,42,50–52]
The catalytic data presented herein revealed that a confine-
ment effect may occur in the MFI framework for this Diels–
Alder reaction. However, it appears that a compromise has to
be found between the diffusion length within the crystal and
a proper density of Brønsted acid sites. Hence, a proper Al
pairing in the zeolite framework has to be tailored to optimise
the adsorption/desorption phenomena on the surface. Quan-
tum chemical calculations and statistical studies have demon-
strated the high probability for having a second Al atom in the
next-nearest-neighbour coordination spheres of one Al atom
in MFI zeolites with Si/Al ratios below 50.[47–49] One may there-
fore expect a drastically reduced probability in giant crystals
(G1 and G2) to possess two Brønsted sites in the vicinity of the
reactants, since their Si/Al ratios approach or equal 100
(Table 1). An optimum seems to have been found in these
giant crystals possessing fewer sites to allow a higher produc-
tivity in the Diels–Alder reaction. It is therefore shown that
a special configuration, along with a tight fit in sizes between
methyl acrylate and isoprene within the MFI pores, occurred.
Material characterisation
XRD (Figures 3 and 4), SEM (Figures 5–7) and EDX analysis (see
Table 2) were used to characterise the as-prepared materials. An
evaluation of the Brønsted acidity of the different catalysts was
performed through H/D isotope exchange according to the
method developed by Louis et al.[39,40,44,53] (see Table 2 and the
Supporting Information).
Diels–Alder procedure
Catalytic experiments were performed under iso-Brønsted acid site
conditions by adjusting the catalyst mass, according to the same
procedure applied with each catalyst (see the Supporting Informa-
tion). Under an argon atmosphere, H-USY zeolite (62 mg,
0.24 mmolH+), previously activated at 5508C during 15 h, was
poured into dry heptane (3 mL; or dry cyclohexane) under stirring
at room temperature. Methyl acrylate (0.375 mL) in dry heptane
(2 mL; or dry cyclohexane) was added to the former mixture con-
taining the catalyst. Finally, isoprene (0.25 mL) was slowly added
separately to dry heptane (1 mL; or dry cyclohexane) and the mix-
ture was stirred at 20–908C for 24 hours (see Figure 1). The catalyst
was then isolated by filtration over a Millipore membrane and the
filtrate was analysed by gas chromatography.
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ChemPlusChem 2013, 78, 1134 – 1141 1139