X. Wang et al. / Journal of Molecular Catalysis A: Chemical 206 (2003) 261–268
265
conversion was increased drastically at elevating tem-
perature on the P2 sample. Even at low reaction tem-
perature of 593 K, catalyst P2 showed 43% conversion
and ∼90 mol% selectivity. At 658 K, 90% butane con-
version with 74 mol% MA selectivity can be achieved,
resulting in 67 mol% MA yield. Comparatively, only
non-selective for MA formation. Zazhigalov et al.
activated various promoted and non-promoted VPO
catalysts by means of “mechano-chemistry” [16]. It
was found that the applied process was beneficial for
the promoted samples while almost ineffective for the
non-promoted one. In another application of milling
process [17], Hutchings and Higgins studied the ef-
fects of milling on the physico-chemical properties
of VPO and observed positive effects in general. In
their case, however, more than one special additive
was usually used in the milling media, which in-
troduced the complexity in both the milling process
and the related chemistry. It is important to note that
not only the milling process itself but also the na-
ture of the precursor/sample for which the milling
was applied determined the effectiveness of milling
process. In this study, we did not directly fracture
the crystalline (VO)2P2O7, instead, ball-milled the
VOHPO4·0.5H2O precursor which was synthesized
through a controlled preparation procedure in the
organic media. Cyclohexane, with its non-polar char-
acter, would be a preferable choice as a milling sol-
vent. Since the VOHPO4·0.5H2O precursor derived
through a common preparation route generally had
5
1 mol% MA yield was obtained on catalyst P1 un-
der the same reaction conditions, with 71% conver-
sion and 71 mol% selectivity, respectively. Note that
the performance of catalyst P2 at 658 K is still notice-
ably better than that of P1 at 673 K.
The representative reaction data for the other PEG-
derived samples (P3–P5) as well as the compared
one (P1) were summarized in Table 1. The results
clearly demonstrated that the samples prepared in the
presence of PEGs showed considerably higher activ-
ity and selectivity than that derived in the absence of
PEG, and the former catalysts also exhibited better
low-temperature performance.
The application of PEGs seems to provide an effec-
tive and satisfactory medium to produce high surface
area, good performance VPO catalyst. It is thought that
the presence of PEG molecules can decrease the sur-
face energy of nucleation of VO(HPO4)·0.5H2O pre-
cursor and promotes the uniform precipitation of the
fine VO(HPO4)·0.5H2O particles. The PEG molecule
adsorbed on the precursor surface may also effectively
hinder the agglomeration of the precursor particles
formed. The gradual removal of PEG covering on the
precursor surface in the following activation procedure
is likely beneficial in generating the high surface area
2
low surface area (<10 m /g), in order to enhance the
effect of ball-milling, it is desirable to prepare a high
surface area VPO precursor. It was found that careful
controlling the speed of addition of phosphoric acid
into the hot reaction mixture was quite helpful for this
purpose. The as-synthesized precursor had a surface
2
area of ca. 15 m /g with the typical VOHPO4·0.5H2O
(VO)2P2O7. This kind of catalyst appears much more
phase, notably larger than some values reported [17].
Interestingly, when the precursor was dried at 393 K
in air and then directly applied for ball milling, the
increment of surface area of the activated sample was
quite limited. However, if the dried precursor was
subjected to a short preconditioning in N2 at 573 K
prior to ball milling, the surface area of the activated
active on the basis of per unit mass sample due to
much more active sites available, meanwhile it is also
more selective possibly due to the unique structure fea-
ture/morphology formed in the PEG medium, which
was partly revealed by XRD and IR investigations.
2
3
.2. The effects of precursor preparation,
sample, being in the range of 30–38 m /g, was con-
pre-treatment and ball milling
siderably larger than that of the VPO without such
a pretreatment, seen in Table 2. Although XRD ex-
amination revealed that shortly treating the precursor
in N2 at 573 K did not change the phase composition
of VOHPO4·0.5H2O, this thermal-treating process
together with the following ball milling procedure
apparently favored increment of surface area. Under
the milling conditions applied, it was found that the
surface area can be further enlarged by extending the
Okuhara et al. first modified the morphology of a
VPO catalyst by means of fracturing the plate form
crystalline (VO)2P2O7 in order to understand the
origin of active sites [15]. They found that the frac-
ture process did not notably alter the catalyst surface
area and catalytic performance, which made them
to conclude that the created new side faces were