8
Y. Matsuura et al. / Catalysis Communications 48 (2014) 5–10
2 3
Fig. 3. (a) CO -TPD and (b) NH -TPD profiles of the prepared Ca-HAP catalysts.
And, in terms of density balances of acid and basic sites, Ca-HAP_NaOH
(Fig. S1), but the values of mass balances were about 93 C-% and the
color of Ca-HAP_NH3 and HAP-300 catalysts turned to black during reac-
tions. Probably, the loss of mass balances would be due to formations of
catalysts had a more basic surface character than Ca-HAP_NH3 catalysts,
and Ca-HAP (1.61)_NH3 catalyst had a more acidic surface character than
Ca-HAP (1.67)_NH3 catalyst.
2
carbonaceous compounds and CO and CO . On the other hand, Ca-
According to Table 1, in the cases of both Ca-HAP_NH3 catalyst and
Ca-HAP_NaOH catalyst, the lower Ca/P atomic ratios resulted in the less
basic site densities and the more acidic surface characters in acid–base
balance. And, in the case of Ca-HAP catalysts with similar Ca/P atomic
ratios, the more Na contents resulted in the less acid site densities and
the more basic surface characters in acid–base balance. These results
suggested that the surface characters in acid–base balance can be con-
trolled by changing Ca/P ratios and Na contents in Ca-HAP catalysts. In
addition, Ca-HAP (1.61)_NH3 catalyst showed more acidic surface char-
acter than Ca-HAP (1.67)_NH3 catalyst and Ca-HAP (1.61)_NaOH catalyst,
which would be due to vacancy sites in Ca-HAP (1.61)_NH3 catalyst.
Table 2 shows the conversions of lactic acid and the product yields
over various catalysts. Using the MgO catalyst, the conversion of lactic
acid continuously decreased with time on stream (Fig. S1), and the
acrylic acid yield remained low, independently of the conversion. The
deactivation and the low selectivity might be due to the strong interac-
tions between the surface basic nature of MgO catalyst and lactic acid.
HAP_NaOH catalysts had relatively low catalyst activities, however, Ca-
HAP (1.61)_NaOH and Ca-HAP (1.55)_NaOH catalysts showed remarkably
high acrylic acid yields of 60 C-% and 78 C-%, respectively. The catalytic
activities remained almost unchanged during time on stream for 6 h
(Fig. S1), and the values of mass balances were higher than 98 C-%. For
stability test of the HAP catalyst, the lactic acid conversion was carried
out over Ca-HAP (1.55)_NaOH catalyst for 50 h at 773 K. As shown in
Fig. 5, the conversion of lactic acid was gradually decreased from 97%
to 91% during 50 h of time on stream. Ca-HAP (1.55)_NaOH catalyst
remained almost unchanged during the catalytic performance.
In contrast, NaOH/Ca-HAP (1.68)_NH3 catalyst exhibited a high yield
of 2,3-pentanedione of 29 C-% almost equal to that of acrylic acid, as re-
ported for NaOH/SiO catalyst [6]. And, the catalytic activity remained
2
almost unchanged during time on stream for 6 h (Fig. S1). These results
+
suggested that Na ions importantly affected the product selectivity in
the lactic acid conversion and the presence of sodium ions in the apatite
structure on the extra-surface seemed to enhance the acrylic acid yield.
As shown in Fig. 1, five types of our prepared Ca-HAP catalysts were
similar in crystallinity, but the commercially available HAP-300 catalyst
had the relatively low crystallinity. Therefore, the differences between
catalytic properties of our prepared Ca-HAP catalysts would not be
due to their crystallinity but probably due to their compositions and
surface properties. In contrast, one of the reasons why HAP-300 catalyst
showed a significantly lower acrylic acid yield and a higher acetalde-
hyde yield than Ca-HAP (1.67)_NH3 catalyst may be the relatively low
crystallinity of HAP-300 catalyst.
2 5 2
The P O /SiO catalyst mainly produced acetaldehyde. Acetaldehyde
was formed by acidic catalysis through the decarbonylation or decar-
boxylation of lactic acid as shown in Scheme 1 [13].
As shown in Fig. 4, the Ca-HAP catalysts retained the apatite struc-
ture as a single phase during the catalytic conversions. All of Ca-HAP cat-
2
−1
alysts had similar specific surface areas in the range of 57–68 m g
except for the NaOH/Ca-HAP (1.68)_NH3 catalyst. Ca-HAP (1.61)_NH3 cat-
alyst with vacancy sites showed significantly lower acrylic acid yield
and higher acetaldehyde yield than those of stoichiometric Ca-HAP
(
1.67)_NH3 catalyst, which may indicate that the acidity from vacancy
Although the acrylic acid yields of the Ca-HAP catalysts depended on
the contact time as shown in Fig. 6, Ca-HAP (1.55)_NaOH catalyst exhib-
ited both the highest yield of 83 C-% and the highest selectivity of
87 C-% among the tested catalysts, and this yield is the highest seen in
published studies about acrylic acid production from lactic acid yet.
sites accelerated the acetaldehyde formation preferentially. And, the
catalytic activity and selectivity of Ca-HAP_NH3 catalysts were similar
to those of commercially available HAP-300 catalyst. The catalytic activ-
ities remained almost unchanged during time on stream for 6 h
Table 2
a
Catalytic conversion of lactic acid. .
Catalyst
S.S.A. (m2 g−1
)
Conversion (%)
Yield (C-%)
Acrylic acid
Propionic acid
Acetaldehyde
2,3-Pentane dione
Acetol
Others
bP
MgO
HAP-300
Ca-HAP (1.67)_NH3
Ca-HAP (1.61)_NH3
Ca-HAP (1.61)_NaOH
Ca-HAP (1.55)_NaOH
NaOH/Ca-HAP(1.68)_NH3
O
/SiO
167
141
57
61
68
62
62
10
91
24
100
92
100
83
90
0.5
0.6
47
53
46
60
78
32
1.6
4.4
8.2
4.0
2.6
3.7
0.6
9.0
59
3.7
29
24
30
12
6.0
6.7
0.2
0.2
1.2
1.1
0.9
1.1
0.4
29
0.0
1.6
0.0
0.0
0.0
1.5
0.3
0.0
30
14
14
10
21
4.2
4.2
7.8
2
5
2
84
aReaction conditions: reaction temperature = 623 K, 38 wt.% lactic acid aqueous solution = 1.2 mL h−1, Ar flow = 40 mL min−1, time on stream = 6 h, and catalysts = 1.0 g ( 0.2 g).
b