Y. Wang et al. / Catalysis Communications 50 (2014) 38–43
39
Compared to liquid acid catalysts and metal chlorides, the solid acid
catalysts have the following advantages: (a) they facilitate the separa-
tion of product and can be recycled; (b) they can work at high temper-
atures, thus shortening the reaction time and favoring the formation of
HMF instead of its decomposition during a prolonged reaction period;
and (c) they are capable of adjusting the surface acidity to improve
the selectivity of HMF, which will be very useful to the conversion
of polysaccharides and biomass feedstocks [23]. Therein, the
heterogeneous catalysts such as alumina [24], aluminosilicate [25],
zirconium phosphate [26], niobic acid [27], ion-exchange resin
Amberlyst-15 [28], and zeolite [29,30] have been investigated in the
catalytic and selective conversion of different carbohydrates, and the
promising results were gained. Very recently, a solid heteropolyacid
Cs2.5H0.5PW12O40 has been used as catalyst in the converting fructose
to HMF, in which a 74.0% yield and 94.7% selectivity of HMF was obtain-
ed in 60 min at 115 °C [31]. Furthermore, Smith's group and Qi's group
reported the dehydration of fructose to HMF with the sulfated zirconia
under mild conditions. As a result, 72.8% or 88.4% yield of HMF in
the high conversion was respectively obtained in acetone–
dimethylsulfoxide mixtures [32] or 1-butyl-3-methyl imidazolium
chloride [33]. Moreover, Ning et al. [34] reported that the yield of
HMF could reach 86.5% in 1-ethyl-3-methylimidazolium bromide with
tin(IV) phosphonate as the catalyst which was obtained from the reac-
tion of SnCl4·5H2O and N,N-bis(phosphonomethyl) aminoacetic acid.
However, these catalytic systems have some disadvantages: either the
reaction is performed with expensive ionic liquids as the solvents, or
the preparation of catalyst is complicate. Thus, developing the efficient
and simple catalytic process for synthesis of HMF from carbohydrate
keeps a challenge.
b) Synthesis of sulfated SnO2–ZrO2 (SO24−/SnO2–ZrO2): the prepared
DZ-05 and TZ-05 are respectively placed in 1 M H2SO4 solution
and kept for 12 h under stirring. Then the obtained solid is further
dried at 100 °C overnight. Herein, sulfated SnO2–ZrO2 from DZ-05
and TZ-05 is written as SDZ-05 and STZ-05.
2.3. Catalyst characterization
The measurement of X-ray diffraction (XRD) was performed by
diffractometer with Cu Ka radiation source at 35 kV, 40 mA (0.02° reso-
lution) and was collected from 10 to 80° [2θ]. The morphology of cata-
lytic materials was obtained by a scanning electron microscope (SEM:
JSM-6301F, JEOL) and a transmission electron microscope (TEM:
JEM-2100, JEOL). BET surface areas, pore volumes, and average
pore diameters of the prepared samples were obtained from N2
(77 K) adsorption measurement using a Micromeritics ASAP2020M
system. Therein, the samples were pretreated under vacuum at
250 °C for 4 h before the measurement. The average pore diameter
data were calculated according to the Barrett–Joyner–Halenda
(BJH) model in absorption and desorption period.
2.4. General procedure for the dehydration of fructose and the product
analysis method
All the dehydration reaction experiments were performed in a
100 mL autoclave equipped with magnetic stirring and a temperature
controller. Herein, a typical step on dehydration of fructose is given in
the following: 1.0 g fructose, 0.1 g catalyst and 10 mL solvent were
added in order after the air in autoclave is replaced with nitrogen for
three times. Then, the autoclave is sealed, and the mixture was stirred
and preheated to 100 °C. Next, the reaction temperature was kept for
100 min. When the reaction was finished, the mixture was transferred
to a volumetric flask. The products were diluted with anhydrous etha-
nol. The yield of HMF was obtained based on the analysis by HPLC
with external standard method.
The quantitative analysis of the products was performed on a
Cometro 6000 equipped with LDI pump and PVW UV detector. Chro-
matographic column type is Kromasil, C18, 5 μ, 250 × 4.6 mm. Qualita-
tive analysis is carried on the Agilent 6890/5973 GC–MS. The NMR
spectra are recorded on an INOVA 500 MHz spectrometer.
In the present study, we propose a new efficient preparation of HMF
from hexoses with mixed SnO2–ZrO2 and SO24−/SnO2–ZrO2 solid acid cata-
lysts. These catalysts are prepared by Sol–gel method using Zr(OC3H7)4 and
dimethyltin dichloride [Sn(CH3)2Cl2] or tin(IV) chloride (SnCl4) as the
metal precursors. The selective and efficient conversion of fructose to pro-
duce HMF is achieved. Moreover, the effects of different Sn-based materials,
reaction temperature and reaction time were investigated in detail.
2. Experimental section
2.1. Reagents
Fructose, glucose, SnCl4, Sn(CH3)2Cl2, deionized water, Zr(OC3H7)4,
ethanol, ammonia, sulfuric acid and silver nitrate are analytic grade
and purchased from commercial sources. Dimethyl sulfoxide (DMSO),
tetrahydrofuran (THF) and acetic ether (CH3COOC2H5) were purified
by distillation prior to use. The HMF as a standard sample in HPLC anal-
ysis is purchased from Alfa Aesar.
2.5. Separation of the product 5-hydroxymethylfurfural (HMF)
After the dehydration of fructose, the mixture was added into a sat-
urated aqueous NaHCO3 solution and stirred with a magnetic stirrer
overnight. The product was extracted four times with CH3COOC2H5.
The organic phase was collected and dried with anhydrous sodium sul-
fate. The organic layer was distilled under reduced pressure to obtain
pure HMF as a main product. 1H NMR spectrum (DMSO-d6): 3.396–
3.438 (d, 1H, J = 7.078), 4.483 (s, 2H), 6.580–6.586 (d, 1H, J = 3.417)
7.466–7.473 (d, 1H, J = 3.417), 9.522 (s, 1H); 13C NMR spectrum
(DMSO-d6): δ 56.524, 56.650, 110.385, 152.413, 162.805, and 178.667.
2.2. The preparation for catalyst
a) The synthesis of SnO2–ZrO2 catalytic materials: a certain amount of
Zr(OC3H7)4 and Sn(CH3)2Cl2 or SnCl4 were added into a 250 mL
round bottomed flask, and then directly dissolved in anhydrous
ethanol assisted by the ultrasonic agitation. In the following,
NH4OH–ethanol (1:1, v/v) solution was added dropwise into the
above solution until the pH = 11. The mixture was stirred and
heated at 83 °C with an oil bath and refluxed for 1.5 h until the
corresponding colloidal were formed completely. In order to remove
the left feedstock , the solid product was filtered and washed by distilled
water, ethanol and ethyl acetate, respectively. Then, the obtained solid
was dried at 100 °C overnight and calcinated at 550 °C for 4 h. Herein,
the different catalysts with Sn/Zr = 0.1, 0.2, 0.03, 0.05 (g/g) from
Zr(OC3H7)4 and Sn(CH3)2Cl2 are signified by DZ-1, DZ-2, DZ-03 and
DZ-05, respectively. The catalyst from Zr(OC3H7)4 and SnCl4 with
Sn/Zr = 0.05 is represented by TZ-05. The uncalcinated catalysts
are signified by n-DZ-05 and n-TZ-05.
3. Results and discussion
3.1. Physical properties of solid catalysts
3.1.1. XRD patterns
Fig. 1 shows the XRD patterns of the different catalytic materials in-
cluding n-DZ-05, DZ-05, SDZ-05, n-TZ-05, TZ-05 and STZ-05 samples. It
is found that the distinct peaks of monoclinic zirconium oxide (m-) and
tetragonal zirconium oxide (t-ZrO2) both appear after being treated
at 500 °C (DZ-05, TZ-05, SDZ-05 and STZ-05), in which the peaks at
2θ = 17.4°, 24.1°, 24.5°, 28.2° and 38.2° are assigned to the diffrac-
tion of (1 0 0), (0 1 1), (1 1 0) (−1 1 1) and (1 1 1) crystal of m-ZrO2,
and the peaks at 2θ = 30.3°, 35.3°, 50.4°, 50.7°, 60.3° and 74.5° are