A R T I C L E S
Christensen et al.
Table 1. Metal Loading of the Samples As Determined by ICP
black pearls (particle size 18 nm) as carbon matrix.10,18 This results in
samples with mesopore volumes in the range of 0.4-1.2 mL/g.
Preparation of Supported Samples. Three sets of supported
samples were prepared, each on mesoporous and conventional zeolite.
Pt/Silicalite-1. Pt(norbornene)3 (norbornene ) bicyclo[2.2.1]hept-
2-ene) was prepared according to the literature.21 The Pt/silicalite-1
sample was prepared by conventional Schlenk line techniques. Zeolite
silicalite-1 (3.5 g) was dried at 200 °C for 2 h and cooled to ambient
temperature in N2 atmosphere. The sample was impregnated by a
solution of Pt(norbornene)3 (172 mg) in CH2Cl2 (2.8 mL). After standing
for 1 h, the solvent was evaporated in a vacuum. The evacuated sample
was heated to 90 °C for 2 h to decompose Pt(norbornene)3. After
cooling, the sample was washed with pentane and dried in a vacuum.
Another sample on mesoporous silicalite-1 was prepared similarly
by impregnation of 78 mg Pt(norbornene)3 dissolved in CH2Cl2
(1.8 mL) on 1.6 g mesoporous silicalite-1.
sample
metal load (wt %)
Pt/mesoporous silicalite-1
2.0
Pt/conventional silicalite-1
1.9
Pt/mesoporous silicalite-1, calcined
Pt/conventional silicalite-1, calcined
PtSn/mesoporous silicalite-1
PtSn/conventional silicalite-1
â-Mo2C/mesoporous ZSM-5
â-Mo2C/conventional ZSM-5
2.1
2.1
1.3 (Pt), 1.1 (Sn)
1.5 (Pt), 0.7 (Sn)
10.6
10.2
The EDS line scans and maps were calculated from the integrated
intensities of the relevant peaks after background subtraction.
Results and Discussion
Zeolites and General Sample Characterization. All zeolite
samples were 100% crystalline, as judged from XRPD. The
crystal size of the two H-ZSM-5 samples were equal (1 µm),
whereas the crystals of the mesoporous silicalite-1 sample were
smaller (0.5 µm) than the conventional silicalite-1 crystals
(2 µm). The two H-ZSM-5 samples had Si/Al ratios of 40. The
metal loadings of the samples prepared on the zeolites are
displayed in Table 1.
TEM confirmed that the two mesoporous samples indeed
consisted of mesoporous single crystals and not agglomerates
of nanosized crystals. Using TEM images it is difficult to
determine the location of metal particles, since TEM images
are 2D projections of 3D objects; thus, it is not straightforward
to determine whether metal particles are located in the intra-
crystalline mesopores as well as at the geometrical external
surface or exclusively on the geometrical external surface.
Recently, stereo-TEM characterization of mesoporous zeolites
showed that the metal particles present in the samples are located
in the intracrystalline mesopores as well as the external surface
of the mesoporous zeolite single crystals.23 However, in these
samples the metal was introduced unintentionally as an impurity
in the carbon matrix during synthesis, and furthermore, no
conclusions about the distribution between micro- and meso-
pores were reached. But the results in ref 23 indicate that the
metal particles distributed on mesoporous zeolites in general
are most likely located in the intracrystalline mesopores as well
as on the external surface of the zeolite crystals.
Pt/Silicalite-1. Supported Pt catalysts are extensively used
for a number of different reactions, both in research and
industry.24 Due to their excellent hydrogenating properties for
several functional groups, Pt supported on Al2O3 or SiO2 has
found widespread application in a number of refinery processes.
Large-scale applications of Pt catalysts supported on zeolite Y
are also found for skeletal isomerization processes of C4-C8
paraffin hydrocarbon streams in refineries.
Despite the very similar Pt loadings on both the conventional
and mesoporous silicalite-1 samples, significant differences of
Pt distribution on the carrier particles are apparent from the TEM
images with corresponding EDS line scans (Figure 1). In the
conventional silicalite-1 sample (Figure 1a,c) the twinned shape
of the silicalite-1 particle is recognized as an increase of the Si
signal at 320 nm and a corresponding decrease at 720 nm. Pt is
located as a thin layer around the outer surface of the zeolite
Both Pt/silicalite-1 samples were calcined at 500 °C (heating ramp
1 °C/min) for 1 h with airflow over the sample.
PtSn/Silicalite-1. Both 0.36 g of SnCl2‚2H2O and 0.24 g of
H2PtCl6 were dissolved in 10 mL of 0.01 M hydrochloric acid, and
5.0 g of silicalite-1 was suspended in the solution with stirring for 2 h.
Water was evaporated in a vacuum, and the sample was dried overnight
at 110 °C. The sample was calcined in air at 400 °C for 4 h, cooled,
reduced in H2 at 400 °C for 2 h, cooled, and passivated in 3% O2/He
at room temperature for 1 h. Another sample was prepared similarly,
using mesoporous silicalite-1.
â-Mo2C/ZSM-5.22 A slurry was formed by mixing 50 g of HZSM-5
with 75 mL of distilled water. An aqueous molybdate solution to obtain
a 10 wt % Mo loading was prepared by dissolving 10.7 g of ammonium
heptamolybdate (Aldrich, +99.5%, AHM) in 75 mL of distilled water
by gently heating to 80 °C while being stirred for 15 min. The hot
AHM solution was slowly added to the zeolite slurry with stirring.
Then the temperature was increased to 80 °C, whereby a yellow slurry
was formed, and the water was evaporated with stirring for ap-
proximately 2 h.
The dried material was pressed into tablets, crushed, and sieved into
a 250-425 µm fraction, which was loaded into a flow reactor.
Calcination was carried out in a flow (1.0 NL/h) of dry air by increasing
the temperature to 400 °C at a rate of 5 °C/min and keeping it there
for 1 h before cooling.
After flushing the reactor with He, the preactivation feed consisting
of a 1:9 n-butane/hydrogen mixture was introduced. Then the temper-
ature was increased to 350 °C at 15 °C/min and kept at this temperature
for 10 h. After changing the feed gas to methane, the temperature was
increased to 700 °C at 5 °C/min and held for 1 h before cooling to
room temperature.
Characterization. The crystal sizes of the zeolite samples were
determined by conventional scanning electron microscopy (SEM) and
(scanning) transmission electron microscopy (TEM/STEM), the crystal-
linity of the zeolites was analyzed by X-ray powder diffraction (XRPD),
and the elemental composition was determined by inductively coupled
plasma spectroscopy (ICP). The particle sizes of the active phases were
determined by (S)TEM. It was not possible to obtain reliable data on
metal dispersion using chemisorption techniques or to measure particle
sizes using XRPD due to the low metal loading of the samples.
In TEM experiments, the samples were characterized using either
bright field TEM or dark field STEM, depending on the nature of the
sample. About 100 crystals were investigated for each sample, and
representative examples are shown here. The TEM was coupled with
energy dispersive spectroscopy (EDS) mapping to determine the
distribution of different elements in the individual single crystals. The
acquisition time for the EDS acquisition was adjusted so that clear peaks
were obtained also for the low-concentration elements in the spectra.
(23) Boisen, A.; Schmidt, I.; Carlsson, A.; Dahl, S.; Brorson, M.; Jacobsen, C.
J. H. Chem. Commun. 2003, 958.
(24) Cornils, B., Herrmann, W. A., Schlo¨gl, R., Wong, C.-H., Eds.; Catalysis
from A to Z; Wiley-VCH: Weinheim (Germany) 2000; p 451f.
(21) Crascall, L. E.; Spencer, J. L. Inorg. Synth. 1990, 28, 127.
(22) Bouchy, C.; Schmidt, I.; Anderson, J. R.; Jacobsen, C. J. H.; Derouane, E.
G.; Derouane-Abd Hamid, S. B. J. Mol. Catal. A: Chem. 2000, 163, 283.
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8100 J. AM. CHEM. SOC. VOL. 127, NO. 22, 2005