J. Am. Ceram. Soc., 94 [8] 2640–2645 (2011)
DOI: 10.1111/j.1551-2916.2011.04394.x
r 2011 The American Ceramic Society
ournal
J
Nanocrystalline Hydrous Zirconia from Zirconium Tungstate
Luciana M. Somavilla,z,y Janete E. Zorzi,w,z Giovanna Machado,z Gustavo R. Ramos,z
Cintia L. G. de Amorim,z and Claudio A. Perottoniz,y
´
zUniversidade de Caxias do Sul, 95070-560, Caxias do Sul, RS, Brazil
yPGCIMAT-Universidade Federal do Rio Grande do Sul, 91501-970, Porto Alegre, RS, Brazil
zCentro de Tecnologias Estrate
´
gicas do Nordeste—CETENE, 50740-540, Recife, PE, Brazil
.
Crystalline hydrous zirconia (ZrO2 2H2O) with volume-
weighted average domain size of 1.5 nm was obtained by soak-
ing zirconium tungstate (a-ZrW2O8) in boiling 1M NaOH
solution for 5 h. The selected area electron diffraction pattern
of hydrous zirconia particles could be indexed according to a
Because of the low concentration of Lewis acid sites, zirconia
has found application as catalyst, for instance, in the isomer-
ization of olefins and epoxides, dehydration of alcohols, and
hydrogenation of olefins and carboxylic acids.11,12
The surface area of zirconia powder is affected by the prep-
aration conditions and is highly dependent on the precursors.6
Amorphous zirconia with specific surface area of 200–300 m2/g
has been obtained by different methods.12 Indeed, several differ-
ent methods have been investigated as routes for the synthesis of
nanometer-sized zirconia, including sol–gel process, spray
pyrolysis, chemical precipitation, mechanochemical processing,
gas-phase reaction, hydrothermal synthesis, and salt-assisted
aerosol decomposition.1,2,6,7,16 Among these methods, aqueous
precipitation of zirconium hydroxide or hydrous zirconia con-
stitutes an interesting route for the preparation of precursors to
make ultra fine zirconia powder.1 Nanocrystalline tetragonal
zirconia produced by some of these methods has been reported
with mean crystallite size in the 2.9–6 nm range.2,17–21
˚
˚
tetragonal lattice with a 5 1.463(4) A and c 5 2.535(6) A. Upon
heating to 601C under a vacuum of 10ꢀ5 mbar, hydrous zirconia
dehydrates reversibly. Further heating to 8501 and 10001C
resulted in the formation of tetragonal and monoclinic zircon-
ia, respectively. Some of the nanocrystalline hydrous zirconia
produced from zirconium tungstate coalesced into transparent,
nearly pore-free aggregates. The formation of these almost fully
densified aggregates of hydrous zirconia, and the observed de-
hydration under very mild conditions, suggests that it could be
possible to obtain transparent bodies of zirconia, with unprec-
edented small crystallite size, with the controlled deposition
of the extremely small hydrous zirconia nanoparticles from a
water-based suspension.
Zirconia produced from amorphous precursors (gel,
precipitated, etc.) usually begin to crystallizes at around
4001–6001C.17,19–21 The amorphous precursors usually begin
crystallizing into the metastable tetragonal phase, not the ther-
modynamically stable monoclinic phase. The tetragonal phase
thus obtained can be retained at high temperatures. For instance,
the crystallization of zirconia gel into the t-phase begins at 4001C
and the t-m conversion occurs at 10001C.19–22 The crystalliza-
tion into the metastable t-ZrO2 phase has been explained in terms
of the similarity between the structures of the amorphous and the
t-phase, crystallite size, and deformation effects, as well as the
presence of ionic impurities.18,19–22 Recent results, however, sug-
gest that nanocrystalline t-ZrO2 is not just kinetically metastable,
but can be truly thermodynamically more stable than monoclinic
zirconia below 12001C, as long as coarsening is precluded.18
Hydrous zirconia is very often found among the intermediate
products in the preparation of nanocrystalline zirconia. Hy-
drous zirconia is also used as catalyst for the reduction of alde-
hydes and ketones and the oxidation of secondary alcohols with
ketones.6
In this work, we report on the production of very small and
narrow size distribution hydrous zirconia nanoparticles, starting
from zirconium tungstate powder (ZrW2O8). The evolution of
hydrous zirconia toward t-ZrO2 and m-ZrO2 was followed by
successive thermal treatments. The product obtained from zir-
conium tungstate was characterized by transmission electron
microscopy (TEM), scanning electronic microscopy (SEM),
semiquantitative elemental analysis by energy-dispersive X-ray
spectroscopy (EDS), thermogravimetric analysis (TGA), X-ray
diffraction (XRD), and diffuse reflectance infrared Fourier-
transform spectroscopy (DRIFTS). Selected area electron
diffraction (SAED) patterns and high-resolution transmission
electron microscopy (HRTEM) images allowed to confirm the
crystalline nature of the hydrous zirconia nanoparticles and also
to determine their Bravais lattice and to estimate their lattice
parameters.
I. Introduction
IRCONIA (ZrO2) is an outstanding ceramic material, with ap-
plications that span from high performance transformation-
Z
toughened structural engineering ceramics to catalysts, solid
electrolytes, and oxygen sensors, to cite just a few.1–3 Such di-
verse applications rely on the unique properties of zirconia,
which include high fracture toughness, relatively high hardness,
wear resistance, low coefficient of friction, high melting point,
good ionic conductivity, and low thermal conductivity.4–7
Three polymorphs of zirconia are widely known which adopt
monoclinic, tetragonal, and cubic crystalline structures.2,4,5
Other crystalline polymorphs of zirconia were obtained at
high pressure and high temperature and also by fast cooling
to liquid nitrogen temperature.3,8
Many properties of nanocrystalline materials are fundamen-
tally different from those of bulk materials. Some specific ad-
vantages of nanocrystalline ceramic materials include superior
phase homogeneity and the possibility of low-temperature
sintering.9 Besides structural applications, nanocrystalline
ceramics have found application in areas such as electronics,
optics, and catalysis.10 In fact, the reduced size of nanosized
particulate materials, and the presence of edges and corners, of-
ten leads to an increased catalyst activity.11,12
Zirconia has been used in heterogeneous catalysis both as a
support for the catalyst as well as the catalyst in itself.6,13–15
W.-C. Wei—contributing editor
Manuscript No. 28665. Received September 25, 2010; approved December 13, 2010.
This work was supported by Conselho Nacional de Desenvolvimento Cientı
Tecnologico (CNPq, Brazil).
wAuthor to whom correspondence should be addressed. e-mail: jezorzi@ucs.br
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fico e
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