Journal of the American Chemical Society
Article
passivated for 1 h by exposure to a flowing mixture of 2 kPa of O2, 10
kPa of N2, and 89 kPa of He (100 cm3 min−1; Airgas, 99.999%).
The incipient wetness impregnation involved the addition of 15
cm3 of a 5−60 mM HAuCl4 solution in DI water, which was added
dropwise to 10 g of the Vulcan XC-72 support. Specifically, HAuCl4
was added to the Vulcan XC-72 to yield 0.25%, 0.75%, and 3 wt %
loadings of metal on the support. The incipiently wet support was first
washed with 300 cm3 of a 30 wt % aqueous NH4OH solution with the
intent to precipitate Au(OH)3 in the pores of the support. The
material was then washed with 300 cm3 of deionized water to remove
trace ions and vacuum-filtered overnight at 298 K. The precursor
material was later heated to 393 at 10 K min−1 and held at 393 K for 4
h in a flowing mixture of 20 of kPa H2 and 81 kPa of He (100 cm3
min−1; Airgas, 99.999%) to produce metallic nanoparticles.
The electroless deposition involved the addition of Pt and Pd salts
onto the Au materials discussed above. The PdAu60 and PtAu60
materials were synthesized from the 3 wt % Au material, whereas the
PtAu15 and PtAu5 catalysts were prepared from the 0.75 and 0.25 wt
% Au materials, respectively. Here, 4 g of the carbon-supported Au
was added to 140 mL of deionized H2O and stirred at 500 rpm in a
flask under a flowing mixture of 20 kPa of H2 and 81 kPa of He (100
cm3 min−1; Airgas, 99.999%). For the PdAu60 and PtAu60 materials,
the solution was initially heated to 343 K, while the PtAu15 and PtAu5
materials were stirred at 298 K. After stirring for 30 min, 10 cm3 of
aqueous 1 mM Pd (NO3)2 or (NH3)4Pt(NO3)2 was added dropwise
to the solution to form the PdAu and PtAu alloys. The PdAu60 and
PtAu60 materials were maintained at 343 K for 3 h, while the PtAu15
and PtAu5 materials were heated from room temperature to 343 K
and held at that temperature for 3 h. The resulting catalyst slurries
were then cooled to ambient temperature and vacuum-filtered at 298
K overnight.
(treated as electrode surfaces) during the ostensibly
thermocatalytic production of H2O2. The first model builds
upon the Butler−Volmer equation and assumes that each
catalytic nanoparticle simultaneously performs the HOR and
the ORR at equal potentials and with reaction rates
constrained by mass and charge conservation. The second
model expresses steady-state rates for O2 reduction and H2
oxidation, which depend on the rate constants of elementary
reactions and the coverages of reactive species on the
nanoparticle surface (Figure 1). Overall, the coupled
heterolytic reactions between hydrogen and oxygen-derived
intermediates lead to differences in operating potentials that
reflect differences between the charge transfer coefficients and
barriers for their respective kinetically relevant steps. Insight
from these models reveals the parameters that affect O2
reduction rates and selectivities (e.g., toward H2O2) in both
thermal and electrocatalytic reactors. Notably, this analysis
shows that the different hydrogen and oxygen activities can
lead to the formation of selective surface structures (e.g., β-
PdHx) that do not form under typical electrochemical ORR
measurements. Similarly, each catalyst displays potential-
dependent H2O2 selectivities in electrochemical measurements,
for which their maxima are often inaccessible at the H2 and O2
pressures used during thermocatalytic measurements.
Electrode measurements of Au, PdAu, and PtAu materials
show similar ORR kinetic parameters, while the Pt and Pd
materials show much greater HOR rates (PtAu > PdAu ≫
Au). Analogous thermocatalytic measurements show similar
H2O2 selectivities at equivalent values of ϕ, but the presence of
Pt or Pd results in significantly greater steady-state reaction
rates (PtAu > PdAu ≫ Au). These observations suggest that
heterolytic hydrogen oxidation rates determine the rate of
electron transfer within the thermochemical system. From
these observations, it is not surprising that H2O2 selectivities
measured under thermochemical and electrochemical con-
ditions agree closely when catalyst nanoparticles operate at
identical electrode potentials (ϕ) and similar coverages of
reactive species. Overall, these findings establish tangible
connections between principles common within the heteroge-
neous catalysis and electrocatalysis communities, provide
reaction engineering strategies to maximize selectivities toward
H2O2, and suggest that electrochemical techniques may enable
the screening of catalysts for thermocatalytic reactions.
2.2. Catalyst Characterization. The average diameters of
carbon-supported nanoparticles were estimated from the particle
size distributions obtained by transmission electron microscopy
(TEM). The distribution of nanoparticle diameters was measured by
bright-field TEM imaging (JEOL, 2010 LaB6) of more than 100
particles. Each sample was prepared by grinding the catalyst to a fine
powder (<200 mesh), which was dusted onto a Cu holey-carbon
TEM grid (200 mesh, Ted Pella Inc.). The surface area normalized
average cluster diameter (⟨dTEM⟩) for each catalyst was calculated
using eq 3
∑ nidi3
i
⟨dTEM⟩ =
∑ nidi2
(3)
i
where ni is the number of nanoparticles with the diameter di. Figure 2
shows a representative TEM image of the 9 nm Pd nanoparticles on
Vulcan XC-72. This image includes an inset histogram of the particle
size distribution, and TEM images for the other nanoparticle catalysts
Information. The metal content of each sample was measured by
inductively coupled plasma optical emission spectroscopy (Perki-
nElmer, Optima 2000DV) and energy dispersive X-ray fluorescence
(Shimadzu, EDX-7000). The characterization results for all prepared
2.3. Steady-State Thermocatalytic Reaction Rate Measure-
ments. All steady-state H2O2 and H2O formation rates were
measured in a continuous-flow trickle-bed reactor (48 cm length, 1
cm inner diameter) housed within a stainless-steel cooling jacket
reactor was loaded with 0.15−1 g of catalyst, which was held between
plugs of glass wool (∼10 mg), each supported by borosilicate glass
rods (8 mm diameter). These rods were secured between silver-
coated fritted VCR gaskets (Swagelok, SS-4-VCR-2-60M), which
were also used to seal the reactor. The temperature was controlled
across the reactor by flowing aqueous ethylene glycol (50% volume;
Fisher Scientific E178, 99.8%) through the cooling jacket from a
recirculating temperature bath (Cole-Parmer Polystat). The temper-
ature of the catalyst bed was monitored directly using a K-type
thermocouple contained within the cooling jacket and in firm contact
2. EXPERIMENTAL METHODS
2.1. Catalyst Preparation. Catalytic nanoparticles were formed
upon activated carbon (Vulcan XC-72, pellets, Cabot Corporation) by
strong electrostatic adsorption (Pd, PdNi, PdZn, PdCu, PdCo, Pt,
PtCo, or PdPt),11 incipient wetness impregnation (Au),18 and
electroless deposition methodologies (PdAu60, PtAu60, PtAu15,
PtAu5). Strong electrostatic adsorption involved the addition of
Vulcan XC-72 (5 g) to 270 cm3 of deionized (DI) water (17.8 MΩ
cm), to which 30 cm3 of 14.5 M NH4OH (Macron, 30 wt %) was
added to increase the pH to a value of ∼11. The metal nitrate
precursors were dissolved in 30 cm3 of DI water and then added to
the catalyst slurry. The Vulcan XC-72 was added to a mass of metal
nitrate that would provide a 1 wt % loading of metal on the support
(details are provided in Section S1 of SI). These mixtures were stirred
intermittently for 12 h and then decanted, after which the solids were
filtered and then dried at 333 K in a vacuum oven for 12 h. The dried
materials were later heated to 973 K at 10 K min−1 and then held at
973 K for 4 h in a flowing mixture of 20 kPa of H2 and 81 kPa of He
(100 cm3 min−1; Airgas, 99.999%) with the intent to reduce the
adsorbed metal precursors and form metallic nanoparticles. After
reduction, each sample was cooled to ambient temperature and
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J. Am. Chem. Soc. 2021, 143, 7940−7957