Full Papers
FeAlBEA and Fe(IE)BEA. The results of the stop-flow TPD ex-
periments corroborate the results obtained by using other
methods.
activation of ammonia molecules on the catalyst surface. The
concentration of ammonia adsorbed on FeSiBEA zeolite is sig-
nificantly lower than that on zeolites containing iron in extra-
framework positions. Moreover, in the case of FeSiBEA, ammo-
nia is very weakly bound to the catalyst surface, which leads to
its desorption at relatively low temperatures. Thus, taking into
account ammonia chemisorption and activation on the catalyst
surface, again the catalyst containing iron incorporated into
the zeolite framework should be less active. Thus, according to
the proposed mechanisms, the predicted activity of the FeSi-
BEA catalyst should be lower than those of catalysts containing
iron in extra-framework positions. These predictions are in
agreement with the results of catalytic tests (Table 2).
Based on the above studies, it could be supposed that the
SCR process over the FeBEA catalysts has a very complex char-
acter and depends on the form of deposited iron species, as
well as the nature, concentration, and strength of acid sites in
the zeolite. The -FeAlBEA and Fe(IE)BEA samples with higher
acidity, assigned mainly to the presence of aluminum in the
zeolite framework and iron species in the extra-framework po-
sitions, are significantly more active in the SCR process than
the Al-free catalysts containing iron incorporated into the zeo-
lite framework (FeSiBEA). It seems that iron incorporated into
the BEA framework results in too weak acid sites, which are
not able to effectively activate ammonia molecule for the SCR
process. Moreover, the amount of ammonia molecules inter-
acting with the catalyst surfaces at higher temperature is very
limited.
Conclusions
The modification of BEA zeolite with iron resulted in active and
selective catalysts for NO reduction with ammonia (SCR,
deNOx process). Moreover, we have shown that the zeolite cat-
alyst containing iron in framework positions was more resistant
to poisoning by water vapor than BEA zeolites with iron in
extra-framework positions.
For the FeAlBEA and Fe(IE)BEA catalysts, which were found
to be more active in the SCR process comparing to FeSiBEA, at
least two possible parallel reaction mechanisms could be sug-
gested: i) reaction between chemisorbed ammonia and NO
from the gas phase (Eley–Rideal mechanism) and ii) reaction of
surface nitrates and possibly also NO2, formed by oxidation of
NO, with ammonia (probably in the chemisorbed state). It
seems that the second reaction pathway is possible only for
BEA zeolite samples containing iron in the form of extra-frame-
work species, which result in the formation of reactive nitrates
that can be relatively easily reduced by ammonia into the SCR
products. The formation of surface nitrate species by NO oxida-
tion was also observed over the FeSiBEA catalyst, although in
this case their stability was much higher than that of nitrates
formed on FeAlBEA and Fe(IE)BEA, and therefore the reaction
of such species with ammonia was possible only at higher
temperatures. It seems that such high stability and therefore
also low reactivity of nitrate species in FeSiBEA is related to
their interaction with iron ions in the zeolite framework. More-
over, it seems that a very important role, especially in the low-
temperature SCR process, is played by Lewis acid sites, possi-
bly related to the presence of extra-framework iron species.
This type of acidity is predominant in the Fe(IE)BEA catalyst,
which showed excellent activity in the low-temperature range.
Also, only in the case of this catalyst, co-adsorption of NO and
O2 resulted in the formation of FeÀONO species, which were
reported to be an intermediate species in the SCR pro-
cess.[28,29,33,34] The type of iron species present in the zeolites
plays an important role in the process of NO oxidation. It
seems that extra-framework iron species are more catalytically
active in this process than iron incorporated into the zeolite
structure. Moreover, nitrate species formed on the surface of
zeolites with extra-framework iron are less stable and therefore
more reactive than those on catalysts containing iron in frame-
work positions. Thus, taking into account the mechanism
based on the reaction between chemisorbed ammonia and
the surface oxidized NO species, the higher activity of Fe(IE)-
BEA and FeAlBEA in comparison to FeSiBEA could be expected.
Both suggested reaction mechanisms include adsorption and
The temperature-programmed studies and IR experiments
allowed for conclusions given below:
-
The incorporation of iron in the framework of BEA zeo-
lite results in the formation of weaker acid sites, which are not
able to effectively activate ammonia molecules for the SCR
process.
-
The iron species in BEA zeolite are able to catalyze oxi-
dation of NO to nitrates, which in the case of the samples con-
taining iron in extra-framework positions can be easily reduced
by ammonia to the SCR products. In the case of Al-free BEA
zeolite, which contains iron in framework positions, stable ni-
trate species with the limited reactivity in SCR, were formed.
Based on the presented studies, at least two parallel possible
SCR reaction pathways can be suggested: i) reaction between
chemisorbed ammonia molecules and NO from the gas phase
(Eley–Rideal mechanism); ii) reaction of surface nitrates
(possibly also NO2 as FeÀONO), formed by oxidation of NO,
with ammonia (probably in the chemisorbed state).
Experimental Section
Catalyst synthesis
Fe-containing zeolites were prepared by two-step post-synthesis
(PS), ion exchange (IE), and conventional wet impregnation (Imp).
FeSiBEA zeolite was prepared by a two-step post-synthesis method
reported earlier.[17] In the first step, HAlBEA zeolite (2 g, Si/Al=
12.5), obtained by calcination (823 K, 15 h) of tetraethylammonium
BEA (TEABEA) zeolite, provided by RIPP (China), was treated with
13m HNO3 solution under stirring (353 K, 4 h) to remove aluminum
ions from the zeolite structure. In the second step, the resulting
SiBEA (2 g, Si/Al=1000) obtained after filtration was dispersed in a
1.8mm aqueous solution (pH 2.5) of Fe(NO3)3·9H2O (200 mL) and
stirred at room temperature for 24 h. Then, the obtained suspen-
sion was stirred in an evaporator under suction by a water pump
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