3
0
A.M. Abdel-Rehim / Thermochimica Acta 538 (2012) 29–35
quartz or silicon dioxide with ammonium fluoride takes place
at 125–155 C by an endothermic reaction with the formation
The thermal analysis of synthesis of fluoro-topaz by sintering
of corundum–quartz mixes with ammonium fluoride was con-
ducted with DTA apparatus (MOM Derivatograph, system; Paulik
et al.) [24]. This apparatus records simultaneously four curves:
the change of temperature of the sample (T), differential thermal
analysis (DTA), thermogravimetric analysis (TG) quantitatively in
milligrams, and the derivative thermogravimetric curve (DTG) on
a single sample under controlled conditions.
◦
of cryptohalite (ammonium silicon hexafluoride). Cryptohalite
◦
is unstable and dissociates at 320–335 C as represented by the
sharp and large endothermic peak on the DTA curve, with the
liberation of ammonia, silicon tetrafluoride and hydrogen fluoride
◦
[
10,14]. At 200 C and excess of ammonium fluoride, the product of
the reaction is composed of cryptohalite and a double compound
(
NH ) SiF ·NH F.
The chamber of the closed derivatograph furnace is made of
high alumina refractory material. There are porcelain suction tubes
beside the tubes holding the thermocouples of the sample and
inert material, reaching into the furnace chamber to remove the
gas decompositions products. The tubes are connected to a gas
adjustable suction device. The latter is composed of a gas washer
cylinder, a pump and a needle valve. Gas products are sucked off
through this device in order to prevent corrosion and entry into the
furnace and balance during the measurement.
4
2
6
4
Alumina or mullite reacts at 1 atm silicon tetrafluoride below
◦
6
60 ± 7 C to form aluminium fluoride and silica. At higher temper-
atures, the product is fluoro-topaz. Mixtures of fluoro-topaz and
aluminium fluoride decompose in 1 atm of silicon tetrafluoride at
9
◦
73 ± 8 C and form tabular alpha-aluminium oxide. Fluoro-topaz
◦
itself decomposes at 1056 ± 5 C in 1 atm silicon tetrafluoride to
give acicular mullite (2Al O ·1.07SiO ). Mullite is stable in presence
2
3
2
◦
of 1 atm silicon tetrafluoride above 1056 C [19,20].
Acicular mullite is also produced by controlled decomposition
of fluoro-topaz at 1000–1200 C in presence of silicon tetrafluoride.
Acicular mullite grains interlock forming an efficient filter used as
a diesel particulate filter (DPF) [23].
The parameters during the test were as follows: platinum cru-
cible: medium size; inert material, aluminium oxide, mass of mix
500 mg, temperature range, ambient up to 1200 C, sensitivity of
◦
◦
DTA circuit, 1/5; sensitivity of DTG circuit, 1/10; mass used in TG
◦
Mixtures of alumina and silica react with silicon tetrafluoride
curve 500 mg; heating rate 10 C/min. The DTA and temperature
◦
above 600 C to form fluoro-topaz. Pyrolysis of fluoro-topaz gives
measuring thermocouples were Pt–Pt/Rh wires. The atmosphere
was air, and the volatile silicon tetrafluoride and other gases were
removed as formed.
whiskers of mullite and silicon tetrafluoride [21,22].
2
. Experimental techniques
2.3. Phase identification
2.1. Starting materials
X-ray procedure: The phases of the products of the reaction
of sintering of corundum–quartz mix with ammonium fluoride
were identified microscopically and by X-ray diffraction. The fine
ground sintered material was mixed with sodium chloride as stan-
This research was carried out with aluminium oxide and silicon
dioxide in the form corundum and quartz, respectively. The chem-
ical composition of corundum used: 99.3% Al O ; 0.3% SiO ; 0.1%
2
3
2
◦
◦
dard. Its peaks at 2ꢀ = 31.38 and 45.44 were used for corrections.
Fe O ; 0.06% MgO; and 0.1% CaO. The chemically processed quartz
2
3
Nickel-filtered copper radiation was used. The sensitivity of the
is composed of 99.99% SiO2.
4
experiment was 4 × 10 imp/min and the statistical error was 1.5%.
In thin sections, corundum is pale bluish white, has high relief,
¯
high birefringence, no cleavage and lamellar twinning (1011). It
3. Results and discussion
crystallizes in trigonal system and is optically negative. Quartz is
colourless, visible twinning, low relief and weak birefringence. It
crystallizes in trigonal system and is optically positive.
The X-ray diffraction data of the processed corundum and quartz
are consistent with the corresponding ASTM data of these minerals.
The patterns show only the characteristic corundum and quartz
peaks, which are sharp and intense, suggesting good crystallinity.
No peaks of any mineral impurity were detected.
Ammonium fluoride used in experiments is a white crystalline
material having chemical composition: ammonium fluoride 98%,
ammonium bifluoride 1%, residue after ignition 0.01%, hexafluo-
rosilicate 0.1%, chloride measure 0.001%, sulphate measure 0.05%,
iron measure 0.005% and heavy metal (as lead) 0.001%.
For studying the synthesis of fluoro-topaz by sintering of
corundum–quartz mix with ammonium fluoride, DTA experiments
were carried out using different amounts of ammonium fluoride.
Mixes of corundum–quartz and ammonium fluoride of molar ratios
1
:1:12.5, 1:1:10 and 1:1:5 are used. The DTA curves obtained were
evaluated on the basis of literature data [1–4,8,9,12–23,25,26] to
explain the reactions, which may be connected to certain peaks on
the DTA curves.
3.1. Using mixes of corundum–quartz and ammonium fluoride of
molar ratio 1:1:12.5
Starting materials were mixtures of corundum and quartz with
ammonium fluoride in particular amounts. Mixes were processed
by repeated grinding in an automated agate mortar, followed by
sieving until all the powder passed through a 200 mesh sieve.
Finally the mixtures were then ground with a pestle and mortar
for 1 h to achieve homogeneity.
The DTA, TG and DTG curves of corundum–quartz mix with
ammonium fluoride of molar ratio1:1:12.5 is shown in Fig. 1. The
first wide and large endothermic peak at 155 C represents the
◦
formation of ammonium silicon hexafluoride (cryptohalite) and
ammonium aluminium hexafluoride and the liberation of ammo-
◦
nia and water vapours. The very small endothermic peak at 240 C
may represent the dissociation of the resulted ammonium bifluo-
ride and to some extent decomposition of the unstable ammonium
aluminium hexafluoride, yielding the more stable ammonium alu-
minium tetrafluoride. The large and sharp endothermic peak at
345 C represents the intensive dissociation of cryptohalite and
ammonium aluminium tetrafluoride with the formation of alu-
minium fluoride.
2
.2. Apparatus
Heating experiments were carried out using platinum crucibles
◦
heated in a muffle furnace. The furnace has abrasion resistance
ceramic annealing chamber and operates up to 1100 C. The evolved
silicon tetrafluoride and other gases are removed using a gas suc-
tion device connected to the furnace chamber. The temperature
was regulated automatically with an accuracy ± 5 C.
◦
The results obtained are consistent with literature data
[2,7,8,10,13,14] as quartz reacts with ammonium fluoride at
◦