Organic Process Research & Development
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30 min, 1 mol % NAD+, 5 equiv of formate). Further
interrogation of the results aided by statistical modeling
generated an optimum operating window for the process in
terms of additional process metrics (STY and E factor) in
combination with conversion. The longer-term stability of the
biocatalytic reactor was demonstrated, with high conversion
and productivity achieved in the flow reactor for more than 30
h. The methodology investigated here displays significant
advantages over existing methods in terms of the simple, cheap,
and readily available carbon support and the one-step
immobilization strategy, which requires no modification of
the support or the enzymes. Therefore, this biocatalytic system
overcomes some of the key challenges associated with the
adoption of biocatalysis for greener chemical production,
namely, enzyme stability and cofactor recycling, and shows that
by considering multiple targets for optimization, the
biocatalytic reactor conditions can be tailored to the desired
process outcome.
Figure 3. Long-term operation of the continuous biocatalytic packed
bed reactor for the conversion of pyruvate to lactate. Conditions: 50
mM pyruvate, 5 equiv of formate, 1 mol % NAD+, 50 mM Tris-HCl
buffer, pH 8.0, room temperature, tRes = 30 min, 16 μL min−1,
reactor volume = 0.48 mL.
EXPERIMENTAL SECTION
■
experiment were 0.03 and 0.25 units mg−1, respectively. These
values can be compared with the activities achieved in the
single-enzyme immobilization studies (0.015 and 19 units
had a higher effective activity when coupled to LDH in the
flow system, but LDH was significantly less active than
expected. To determine whether the overall reaction was
limited by FDH, the LDH loading was decreased from 3 mg to
0.1 mg at constant FDH loading (30 mg). The activity of LDH
in the resulting catalyst was determined to be 10.7 units mg−1,
which is much closer to that observed in the immobilization
studies, showing that the flow process could be further
optimized with respect to the enzyme loading.
General. Sodium pyruvate (Sigma), sodium formate
(Sigma), NAD+ (Prozomix), carbon black particles (Black
Pearls 2000, Cabot Corporation), and Trizma-base (Sigma)
were used as received without further purification. All solutions
were prepared with Milli-Q water (Millipore, 18 MΩ cm).
Lactate dehydrogenase (from rabbit muscle, Merck) and
formate dehydrogenase (FDH-102, Johnson Matthey) were
used as supplied. UV−vis spectra were recorded using an
1
Agilent Cary 60 spectrophotometer. H NMR spectroscopy
was performed using a Bruker Avance III HD nanobay
spectrometer (400 MHz), with the addition of 10% D2O to all
samples. Reaction products were determined by comparison to
analytical standards.
At the end of a separate 24 h run, the packed column reactor
was flushed with Tris-HCl buffer (50 mM, pH 8.0) and stored
at 4 °C overnight. The reactor was then reused and achieved
72% conversion under the same reaction conditions (data are
provided in the SI). This demonstrates the potential for
reusability and stability of the catalyst column upon further
optimization of the storage conditions.
A comparative batch reaction (24 mL, 24 h) was carried out
using the same catalyst loading as in the flow reactor (Figure
S10), and key parameters are compared with those for the flow
process (Table S5). After 24 h in batch, 96% conversion was
achieved, giving a comparable activity (mglactate h−1) and the
same E factor (4.4) as the flow process. The STY was 0.23 g
L−1 h−1 for the batch process compared with 11.2 g L−1 h−1 for
the flow process, demonstrating the higher productivity that
can be achieved using the low flow reactor volume (0.48 mL vs
24 mL in batch). The enzyme activities recorded were very
similar, with slightly higher initial activities recorded in the
batch reaction.
Preparation of the Supported Biocatalyst. Carbon
particles (30 mg, Black Pearls 2000, Cabot Corporation) were
suspended in 1.5 mL of Tris-HCl buffer (50 mM, pH 8.0) and
sonicated for 75 min. A mixture of LDH (3 mg) and FDH (30
mg) was added to the 1.5 mL carbon suspension, and the
enzymes allowed to adsorb at 4 °C. After 4 h, the mixture was
centrifuged, and the supernatant solution was removed to yield
the biocatalytic particles.
Enzyme Immobilization Efficiency. The immobilization
efficiency was determined by analysis of the supernatant
recovered from the enzyme immobilization procedure by
measurement of the UV−vis absorbance at 280 nm and
comparison to calibration curves (see the SI) to determine the
protein concentration relative to the amount of added protein.
Analysis of Immobilized Enzyme Activity. The enzyme
activity was determined by monitoring the conversion of
NADH to NAD+ over time by UV−vis spectroscopy (see the
SI). The catalyst particles were added to a cuvette (1 mL,
Hellma) containing NADH (0.1 mM) and either sodium
pyruvate (0.1 mM) or sodium formate (0.5 mM) in Tris-HCl
buffer (50 mM, pH 8.0, 1 mL total volume). The ratio of peaks
at 260 and 340 nm was then used to calculate the enzyme
activities after comparison to calibration curves.33
CONCLUSIONS
■
We have presented the use of a simple carbon support for
straightforward co-immobilization of NADH-dependent LDH
with FDH to facilitate ketone reduction with in situ cofactor
recycling in a continuous packed bed reactor. FDH is well-
established as a cofactor recycling system for NADH-
dependent enzymes, suggesting that it should be possible to
translate many other biotransformations requiring NADH into
flow. Variation of reaction parameters generated a set of
optimum reactor conditions to maximize conversion (tRes =
Continuous Packed Bed Reactor Setup. An Omnifit
glass column (6.6 mm i.d., variable bed length) was manually
packed with the catalyst particles and glass beads (1 mm). For
all experiments, the Omnifit column bed length was adjusted
to give a total bed volume of 1.02 mL. The actual reactor
volume was then calculated using the void fraction method,41
where the reactor volume is the total bed volume minus the
E
Org. Process Res. Dev. XXXX, XXX, XXX−XXX