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H.-M. Yang, W.-M. Chu / Ultrasonics Sonochemistry 21 (2014) 395–400
a chemically stable, insoluble in water, low melting point and low
price compound and is used as colorless dye, color developing
agent, intermediate of liquid crystal and is also widely applied in
cosmetics industry [17]. In the past, the substituted hydroxybenzo-
ates are commonly produced from esterification of hydroxybenzoic
acid and alcohols in the presence of sulfuric acid, but having disad-
vantages of severe reaction conditions, low yields, hydrolysis side
reactions and special consideration in reactor materials due to
sulfuric acid [17,18]. Those drawbacks can be overcome by phase-
transfer catalysis and the reaction rate can be enhanced by PTC
accompanying with ultrasonic irradiation. The purpose of this work
is to investigate esterification process of sodium 4-hydroxybenzo-
ate and benzyl bromide by novel dual-site phase-transfer catalyst
BTBAMBC in SLPTC under ultrasonic irradiation (termed as
U-SLPTC). The reaction mechanism was also verified by analyzing
the variation of the catalytic intermediate in this U-SLPTC system.
under vacuum, the final white solid product was obtained for
identification.
2.3. Synthesis of catalytic intermediate and determination of Q2+
To synthesize the catalytic intermediate Q(ArCOO)2, 0.001 mol
of BTBAMBC and 0.02 mol of ArCOONa were co-dissolved in
40 cm3 of de-ionized water, and reacted at 60 °C and 250 rpm for
at least 1 h. The intermediate Q(ArCOO)2 was precipitated, sepa-
rated by filtration and washed with water and acetone to eliminate
un-reacted residues for at least three times. The purified
Q(ArCOO)2 was identified with NMR. To determine the content of
Q(ArCOO)2 in the third phase, the third phase was first separated
and added into methanol containing pre-dissolved diphenyl meth-
ane (used as internal standard). A volume 0.2 cm3 of the methanol
solution was sampled and further diluted in 4 cm3 of methanol for
HPLC analysis. To determine Q2+ in the organic phase or the third
phase before and after reaction, titration method was applied by
using sodium tetraphenyl borate (0.05 N of Na+TBPꢀ) and bromo-
phenol blue (0.2% in ethanol) as titrant and indicator in water/
dichloromethane system. When the end point was reached, the
color of dichloromethane phase would change from blue to
colorless.
2. Experimental
The reagents 4,40-bis(chloromethyl)-1,10-biphenyl (95%, from
Aldrich, USA), tributylamine (99%, from ACROS, Belgium), benzyl
bromide (99%, from Alfa Aesar, USA, denoted as RBr), and
4-hydroxybenzoic acid sodium salt (98%, from Aldrich, USA,
denoted as ArCOONa) and phase-transfer catalysts (PTCs) tetra-
n-butylphosphonium bromide (99%, from Alfa, USA, denoted as
TBPB), tetra-n-butylammonium bromide (99%, from Alfa, USA,
denoted as TBAB) and benzyltributylammonium bromide (98%,
from ACROS, USA, denoted as BTBAB) were used without further
treatments. Other reagents are all reagent-grade chemicals from
Lancaster, SHOWA, ACROS, TEDIA, Mallinckvodt, J.T. Baker, Fluka,
ECHO and TCI. The ultrasonic generator was a thermostatic bath
equipped with dual frequencies (28/50 kHz or 40/80 kHz) and
variable electric powers (max. 300 W with 0.0126 W/cm3 of power
density).
2.4. Ultrasound-assisted solid–liquid phase-transfer catalyzed
esterification
The kinetic measurement of the esterification in solid–liquid
system was carried out in
a thermo-stated batch reactor
equipped with ultrasonic generator for each reaction condition.
Definite quantities of BTBAMBC (or other PTCs), RBr and diphe-
nyl methane (internal standard) were dissolved in organic sol-
vent and stirred for 15 min in a batch reactor installed in the
ultrasonic bath, and reaction temperature was controlled at
the desired value. To start the reaction, a definite amount of
ArCOONa was introduced into the reactor and the ultrasonic
irradiation was activated. At each chosen time, 0.2 cm3 of the
organic phase was sampled and diluted in 4 cm3 of methanol
for HPLC analysis using C18 column and UV detector at
254 nm with eluent of acetonitrile/methanol/water at 1.0 cm3/
min and 37/37/26 (v/v/v).
2.1. Synthesis of dual-site phase-transfer catalyst BTBAMBC
The dual-site phase-transfer catalyst BTBAMBC was synthesized
as follows. A definite amount 0.005 mol of 4,40-bis(chloromethyl)-
1,10-biphenyl was completely dissolved in 10 cm3 of acetonitrile to
react with 0.1 mol of tributylamine at 70 °C and 150 rpm for 24 h.
After completing the reaction, acetonitrile solvent was removed to
get light yellow raw catalyst for purification. The raw catalyst was
first dissolved in 10 cm3 of n-propanol at 70 °C. A quantity 50 cm3
of methyl tert-butyl ether was then introduced very slowly under
ultrasonic irradiation for at least 1 h to precipitate white solid cat-
alyst. The solvent was removed by centrifugation. The re-precipita-
tion step was repeated for at least three times and the final solid
catalyst was rinsed with n-hexane, followed by drying at 80 °C
for 1 h to obtain BTBAMBC.
2.5. Reaction mechanism and kinetic equation
In this solid–liquid reaction system, a thin-layer phase termed
as ‘‘quasi-aqueous phase’’ can be formed by adding small amount
of water, and is locating between the solid phase and organic
phase. In this quasi-aqueous phase, the dissolved reactant salt
ArCOONa and catalyst BTBAMBC would react to produce Q(Ar-
COO)Cl and Q(ArCOO)2. The organic reactant RBr would transfer
from the bulk organic phase to the organic/quasi-aqueous interface
to conduct the intrinsic reaction with Q(ArCOO)2. The reaction
mechanism is shown as follows.
2.2. Synthesis of the product benzyl 4-hydroxybenzoate
The product benzyl 4-hydroxybenzoate (ArCOOR) was synthe-
sized as follows. An amount 0.013 mol of ArCOONa and
0.0065 mol of TBPB were first dissolved in 40 cm3 of water. Then
0.01 mol of benzyl bromide in 40 cm3 of dichloromethane was
added into the above aqueous solution to react at 35 °C and
350 rpm for 24 h. After completing the reaction, the organic phase
was separated and rinsed with de-ionized water several times to
remove the catalyst, and then concentrated under vacuum to get
crude product, which was further purified by column chromatogra-
phy in the condition of eluent at the ratio of ethyl acetate to
n-hexane equal to 1:5. After separating the solvent and drying