Diethyl mercaptoacetal (CAS NO.: ) could be produced through many synthetic methods.

A. 1,1,1',1'-Tetraethoxyethyl polysulfide. In a 5-l. round-bottomed flask, equipped with a stirrer, a reflux condenser, and an addition funnel, 540 g. (2.25 moles) of sodium sulfide enneahydrate is dissolved in 2.7 l. of boiling 95% ethanol. (144 g., 4.5 g. atoms) is added, and the solution is heated under reflux until it has assumed a deep-red color (10 minutes). The source of heat is removed, and 588 g. (3 moles) of diethyl bromoacetal is added over a period of about 30 minutes at such a rate that the solution boils gently. The mixture is heated under reflux for an additional 4 hours. During the last hour of heating, ethanol is allowed to distil from the reaction flask, and after the first 700 ml. of distillate is collected sodium bicarbonate (135 g.) is added to the reaction mixture. A total of 2.0–2.5 l. of ethanol is collected. (1.5 l.) is added, and the upper layer is separated. The aqueous layer is extracted with two 250-ml. portions of ether, and the combined organic layers are washed successively with two 100-ml. portions of 10% sodium hydroxide solution, three 100-ml. portions of water, and two 250-ml. portions of saturated sodium chloride solution, and are dried over potassium carbonate. The ether is removed by distillation, and the residue is brought to constant weight by heating for about 1 hour on the steam bath at 10–15 mm. pressure. The orange liquid obtained in this way weighs 450–500 g. and has n²⁵D 1.515–1.517.

B. Diethyl mercaptoacetal (CAS NO.: ). A 12-l. three-necked flask, equipped with an efficient Hershberg stirrer, a Dry Ice condenser, and a stopper, is placed in an enameled container. The flask is charged with 500 g. (1.38 moles, calculated as tetrasulfide) of 1,1,1',1'-tetraethoxyethyl polysulfide and 500 ml. of anhydrous ether. The condenser is filled with acetone and Dry Ice, and the contents of the flask are cooled by means of acetone and Dry Ice kept at -35° to -45°. is introduced into the stirred solution until 4.5–5.0 l. has been added. The solution is stirred for several minutes to ensure homogeneity, and 200 g. (8.7 g. atoms) of sodium is added in 2- to 5-g. lumps to the mixture over a period of 30–45 minutes. The last 2–10 g. of sodium causes the solution to turn deep blue. The mixture is stirred for 30 additional minutes, and ammonium chloride (about 200 g.) is cautiously added with stirring until the blue color is discharged. The cooling bath is removed and replaced by a bath of hot water into which steam may be introduced. The mixture is stirred while the ammonia is removed by distillation or evaporation (the distillation should be continued until the residue can no longer be stirred or is difficult to stir). The soft, semisolid mass containing small amounts of ammonia is cooled in ice, and 1 l. of ice-cold water is added with stirring. When most of the solid has dissolved, ice-cold hydrochloric acid is added cautiously, with frequent checks of the pH, until a pH of 8.0–8.5 is reached. The pH is then adjusted to 7.8–8.0 (preferably by a pH meter) by passing carbon dioxide into the cold solution. The oil is separated from the aqueous layer, which is extracted with two 300-ml. portions of ether. The combined organic layers are washed successively with 100 ml. of water and two 100-ml. portions of saturated sodium chloride, and are dried over magnesium sulfate. The ether is removed by distillation, and the residue is distilled from a 500-ml. flask using a small Vigreux column or a Claisen head. The product weighs 320–372 g. (77–90% yield, based on polysulfide; 71–83% yield, based on bromoacetal), boils at 62–64°/12 mm., and has n²⁵D 1.4391–1.4400. The residue, 23–27 g., n25D 1.4702–1.4730, consists mainly of 1,1,1',1'-tetraethoxyethyl sulfide.