M. Hasegawa et al. / Polymer 55 (2014) 4693e4708
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highly stable CPN solution at room temperature with a high solid
content (10 wt%) enough for applying common casting processes.
However, the shrinkage stress effect independently seems to be
less activeas the driving forcefor inducing the actual high level of in-
plane chain orientation (recall the fact that PES and other flexible PI
systems never show prominent in-plane orientation by solution
casting in a similar manner). Therefore, an additional factor relating
to attractive intermolecular interactions and chain rigidity/linearity
should be considered; i.e., the formation of a local ordered structure
consisting of highly oriented chains (probably with a very small
domain size undetectable by POM) [see Fig. 15 (a)]. This idea comes
from our previous experience; a partially imidized PAA of s-BPDA/p-
PDA (s-BPDA: 3,304,40-biphenyltetracarboxylic dianhydride) forms a
liquid crystal-like ordered structure in NMP, and thermal imidiza-
tion of the cast PAA film including the ordered structure results in an
appreciably lower CTE than that of the counterpart from the ordi-
nary PAA [49]. The fact that liquid crystallinity was observed in the
H0-PMDA-based model compound (Fig. 14) suggests that a similar
local ordered structure may exist even in the actual H0-PMDA/rigid
diamine PI films. Such local ordering should be much more advan-
tageous in rigid/linear PI systems such as H0-PMDA/TFMB than in
non-rigid systems. On this assumption, we propose the self-
orientation mechanism; each domain can be forcibly aligned along
the XeY direction by a flow field from the apparent stretching effect
as schematically depicted in Fig. 15 (a).
(PMDA/TFMB, εb < 20% [39]). Thus, the film toughness was prom-
inently improved by exchanging aromatic PMDA for non-aromatic
H0-PMDA and exchanging p-PDA for CF3-containing TFMB. The re-
sults may reflect an effect of chain slippage in the plastic defor-
mation region during the stretching test, which can be allowed
when intermolecular forces were significantly weakened. In
contrast to the good film toughness of H0-PMDA/TFMB, the H-
PMDA/TFMB system possessed no film-forming ability because of
its insufficient molecular weight from the polymerizability prob-
lem, namely, insufficient chain entanglement.
3.3. Performance balance and applicability as plastic substrate
materials for H0-PMDA-based systems
Fig. 16 shows spider charts for the present target properties,
which represent performance balance for the hydrogenated PMDA
isomers. The chars for CBDA and aromatic PMDA are also depicted
for a comparison. The each property was evaluated with five levels
on the basis of criteria listed in Table 4. Two fixed diamines, 4,40-
ODA and TFMB were chosen as a typically flexible and a rigid
diamine, respectively. The 4,40-ODA systems are highly transparent
(except the combination with PMDA) but commonly not suitable
for low CTE generation owing to the absence of the overall chain
linearity. In addition, these are essentially less soluble in common
solvents except H00-PMDA/4,40-ODA. As evaluated from a relatively
spread shape of the spider chart for the H00-PMDA/4,40-ODA system
[Fig. 16 (c)], H00-PMDA possesses comparatively good performance
balance although it is difficult to achieve low CTE. On the other
hand, the TFMB systems display quite different performance bal-
ance. The combination of CBDA and TFMB is suitable for low CTE
generation but not for enhancing the solubility and the film
toughness as shown in Fig. 16 (h). It should be noted that H0-PMDA/
TFMB [Fig. 16 (f)] possesses an outstanding performance balance
among the TFMB systems, although there is room for further
improvement of low CTE property.
3.2.4. Other properties
The H0-PMDA-based systems provides very clear (non-turbid) PI
films (e.g., Ttot ¼ 88.7% and Haze ¼ 1.7% for the H0-PMDA/4,40-ODA
film imidized at 300 ꢀC/0.5 h in vacuum). The H0-PMDA-based PI
films (T) show slightly lower T400 values than the H00-PMDA-based
counterparts [22], however, the formers are essentially colorless as
illustrated from a low YI value less than 5 (e.g., 4.3 for H0-PMDA/
4,40-ODA). As listed in Table 3, a positive effect of the film prepa-
ration process via homogeneous chemical imidization on the op-
tical transparency was also observed; the H0-PMDA-based PI films
(C) tend to show appreciably higher light transmittance than the
corresponding PI films (T) as shown particularly in the HFBAPP
system. The improved transparency for the PI films (C) may be
attributed to an end-capping effect of the unstable terminal amino
groups by Ac2O during the chemical imidization process (Fig. 5). In
particular, the transparency of the H0-PMDA/TFMB film (C) is so
high as illustrated from its optical data (Ttot ¼ 90.5%, YI ¼ 1.8, and
Haze ¼ 2.0%) that this system is suitable for some optical applica-
tions as proposed later.
Our first attempt for further decreasing the CTE of H0-PMDA/
TFMB by copolymerization using DABA was less effective because of
a gelation problem at a high DABA content during the chemical
imidization process. This motivated us to develop a novel CF3-
containing rigid diamine [52]. The combination of this diamine
with H0-PMDA led to a solution-processable colorless PI with a
further decreased CTE (16 ppm Kꢁ1). The results will be reported
elsewhere in detail. Thus, the present work revealed how H0-PMDA
is a promising tetracarboxylic dianhydride monomer for obtaining
novel plastic substrate materials. However, there seems to be a
problem in its application as the plastic substrates in liquid crystal
displays (LCD) with a backlight transmission mode, that is, rela-
The H0-PMDA-based PI films are expected to show low dielectric
constants as suggested from the optically estimated ones (εopt
)
ranging 2.8e2.9 even when common aromatic diamines were used.
The incorporation of CF3 groups and complete removal of the ar-
omatic units were both very effective to significantly reduce εopt
(2.59e2.65) in accordance with previous reports [8,50].
tively high birefringence (
in general desirable to possess zero
substrates because nth is responsible for optical retardation
(Rth nth$d, where d is film thickness), which may cause a
decrease in the image contrast at a high viewing angle. However, as
shown in Fig. 11, there seems to be in principle a sort of “trade-off
D
nth). The plastic substrates for LCDs are
Dnth like current inorganic glass
D
¼
D
Table 3 also summarizes the mechanical properties of the H0-
PMDA-based systems. Essentially flexible PI films were formed
upon thermal imidization. In particular, the use of BAPP and
HFBAPP was very effective to enhance the film toughness as sug-
gested from their very high εb values. Even if the molecular weights
were sufficiently high, the combinations of rigid tetracarboxylic
dianhydrides and rigid diamines generally lead to brittle PI films
owing to insufficient chain entanglement as typically observed in
PMDA/p-PDA system (εb < 3% [51]). Against this general criterion,
the H0-PMDA/p-PDA system with a stiff/linear backbone structure
exhibited sufficient film flexibility as shown in Table 3. It should be
noted that the H0-PMDA/TFMB system with less polarized and
bulky CF3 groups displayed a further enhanced εb value (>50%),
which is much higher than that of the aromatic counterpart
relationship” between low CTE and low
Dnth, suggesting great
difficultness of obtaining ideal plastic substrate materials for LCDs.
Instead, the present H0-PMDA-based low-CTE colorless PI systems
can be applied as the substrates for bottom-emission-type flexible
organic emitting diode (OLED) displays without the optical retar-
dation problem mentioned above and/or electronic paper displays
with an external light reflection mode.
3.4. Potential application as optical compensation layer
We investigated the potentiality of H0-PMDA/TFMB as a novel
coating-type optical compensation film material (negative-C plate,