Organic Process Research & Development
Article
warmed to 60 °C for 0.5 h. The solution was cooled to 30 °C,
and the aqueous layer was separated. To the organic phase was
added cooled 5 N HCl (56.9 kg), and after the pH was
confirmed to be 0, the organic phase was separated. The aqueous
phase was added back into the reactor, and EtOAc (94.6 kg) and
MeOH (4.2 kg) were added. The resulting mixture was cooled
to 7 °C followed by the addition of cooled 5 N NaOH (75.6 kg)
while the internal temperature was maintained below 20 °C. The
pH was confirmed to be 6.0−6.5. The aqueous layer was
separated, and the organic layer was washed with 5% aqueous
NaHCO3 (53.6 kg) and MeOH (4.2 kg). The pH was confirmed
to be 8.5. The layers were separated, and the organic layer was
washed with 5% aqueous NaCl (32.8 kg) and MeOH (4.2 kg).
The aqueous layer was separated and washed with water (31.5
kg). The aqueous layer was separated, and MeOH (4.2 kg) was
added to give organic solution 1. The remaining half of the
reaction mixture kept in another reactor was processed with the
same process as described above to give organic solution 2.
Organic solutions 1 and 2 were combined, and the organic layer
was filtered through a Zeta Carbon 35SP CUNO filter. The filter
was rinsed with EtOAc (57.2 kg). The organic layer was
concentrated under reduced pressure at 35−40 °C. The residue
was azeotroped with i-PrOH (33.0 kg × 3). The residue was
redissolved in i-PrOH (66.2 kg) at 70−80 °C. A seed crystal
(50.4 g) was added at 57 °C. The mixture was cooled to −5 to 0
°C at a rate of 10 °C/h and held at −5 to 0 °C. The crystals were
filtered, rinsed with 1:1 i-PrOH/n-heptane (25.0 kg), and dried
under reduced pressure at 60 °C to give crystals of the racemate
( )-5 (19.0 kg, including 10.4% solvents and water, 58.3% yield
from 10·HCl) as a white powder. FTIR (cm−1, KBr) 3435, 2952,
1.99 (m, 1H), 1.77 (m, 1H); 13C NMR (150 MHz, CDCl3) δ
166.9, 164.6, 156.0, 148.3, 138.8, 137.3, 136.6, 136.1, 132.7,
132.0, 129.2, 128.5 (q, JC−F = 29.7 Hz), 127.9, 127.0, 126.3 (q,
JC−F = 5.6 Hz), 124.3 (q, JC−F = 273.9 Hz), 122.5, 121.5, 118.1,
115.7, 113.9, 54.1, 44.2, 38.0, 32.3, 30.3, 13.7; HRMS (ESI+)
calcd for C25H24ClF3N5O2([M + H]+) 518.1565, found
518.1573.
Characterization of Regioisomer ( )-28. FTIR (cm−1,
KBr) 3412, 2955, 1581, 1499, 1450, 1403, 1310, 1158, 1118,
1034, 961, 784; 1H NMR (600 MHz, CDCl3) δ 7.82 (d, J = 1.3
Hz, 1H), 7.72 (d, J = 7.8 Hz, 1H), 7.68 (d, J = 15.6 Hz, 1H), 7.54
(d, J = 7.6 Hz, 1H), 7.53 (d, J = 15.6 Hz, 1H), 7.47 (dd, J = 7.8,
7.6 Hz, 1H), 7.38 (dd, J = 7.8, 7.6 Hz, 1H), 7.10 (d, J = 7.8 Hz,
1H), 7.04 (d, J = 7.7 Hz, 1H), 6.98 (dd, J = 1.3, 1.0 Hz, 1H), 4.73
(dd, J = 9.9, 5.8 Hz, 1H), 4.29 (ddd, J = 11.9, 5.5, 4.4 Hz, 1H),
4.14 (ddd, J = 11.9, 9.9, 5.1 Hz, 1H), 4.10 (s, 3H), 2.44 (dddd, J
= 13.7, 6.0, 6.0, 2.6 Hz, 1H), 2.31 (d, J = 1.0 Hz, 3H), 2.29 (m,
1H), 2.13 (m, 1H), 1.91 (dddd, J = 13.6, 11.7, 8.7, 2.5 Hz, 1H);
13C NMR (150 MHz, CDCl3) δ 156.0, 154.0, 151.2, 149.6,
140.4, 138.7, 136.7, 132.5, 132.4, 132.1, 130.2, 128.5 (q, JC−F
=
29.7 Hz), 127.3, 126.2 (q, JC−F = 5.5 Hz), 124.5 (q, JC−F = 274.1
Hz), 121.7, 117.7, 115.8, 114.7, 55.8, 42.9, 37.0, 30.6, 21.6, 13.7;
HRMS (ESI+) calcd for C25H24F3N6O ([M + H]+) 481.1958,
found 481.1963.
Condensation and Cyclization of 10·HCl and ( )-23
(Table 3, Second-Generation Process). A reactor was
charged with hydrazide 10·HCl (132.0 kg, 362.4 mol) under a
nitrogen atmosphere, and precooled MeOH (941.7 kg) at 10 °C
was added. With stirring, NaOAc (208.1 kg, 2536.9 mol) and
imidate HCl salt ( )-23 (149.7 kg, 434.9 mol) were successively
added, and the reactor wall was washed with MeOH (104.7 kg).
After the mixture was stirred at 10−15 °C for 25 h, Et3N (146.7
kg, 1449.7 mol) was added, and the mixture was warmed to 45
°C. After 60 h of stirring at 40−45 °C, the jacket temperature
was set to 35 °C, and the mixture was diluted with i-PrOAc
(1151.9 kg) followed by 5% aqueous NaCl (1320.0 kg) at 30−
44 °C. After separation of the phases, MeOH (209.8 kg) was
added to the organic layer, followed by washing with 5%
aqueous NaCl (1319.8 kg) at 34−35 °C. To this mixture was
added activated carbon (6.6 kg) in i-PrOAc (57.3 kg), and the
mixture was stirred for 1 h at 32 °C. Celite (6.6 kg) in i-PrOAc
(57.9 kg) was added, and the mixture was filtered through Celite
(3.6 kg) followed by a rinse with i-PrOAc (95.5 kg). The filtered
solution was concentrated under reduced pressure and then
azeotroped with i-PrOH (207.2 kg × 3) at 16−45 °C (internal
temperature). To the resulting solid was added i-PrOH (286.5
kg), and the mixture was heated to 61 °C to completely dissolve
the solid. Then the mixture was cooled, and a seed crystal (30.1
g) was added at 55 °C. The mixture was cooled to 8 °C at a rate
of 5 °C/h and held at 8 °C. The crystals were filtered and rinsed
with an i-PrOH/n-heptane mixture (155.5 and 135.4 kg,
respectively). The crystals were dried under reduced pressure
at 60 °C to give crystals of the racemate ( )-5 (136.6 kg, 78.5%
yield from 10·HCl) as a white powder.
1
2867, 1571, 1505, 1454, 1315, 1163, 1112, 973, 814, 773; H
NMR (600 MHz, CDCl3) δ 7.99 (d, J = 1.2 Hz, 1H), 7.75 (d, J =
7.6 Hz, 1H), 7.67 (d, J = 15.8 Hz, 1H), 7.51 (dd, J = 7.6, 7.5 Hz,
1H), 7.49 (d, J = 7.8 Hz, 1H), 7.46 (d, J = 15.8 Hz, 1H), 7.42
(dd, J = 7.8, 7.5 Hz, 1H), 7.04 (d, J = 7.8 Hz, 1H), 6.97 (dd, J =
1.2, 0.8 Hz, 1H), 6.96 (d, J = 7.8 Hz, 1H), 4.74 (dd, J = 8.4, 6.0
Hz, 1H), 4.39 (br ddd, J = 13.0, 7.4, 5.5 Hz, 1H), 4.35 (ddd, J =
13.0, 8.9, 5.0 Hz, 1H), 4.06 (s, 3H), 2.45 (dddd, J = 13.2, 6.7, 6.7,
2.5 Hz, 1H), 2.32 (d, J = 0.8, 3H), 2.30 (m, 1H), 2.19 (m, 1H),
1.98 (dddd, J = 13.6, 11.0, 8.3, 2.8 Hz, 1H); 13C NMR (150
MHz, CDCl3) δ 160.7, 155.9, 155.0, 150.6, 140.3, 138.5, 136.7,
132.3, 132.1, 131.1, 130.1, 128.4 (q, JC−F = 29.8 Hz), 127.3,
126.3 (q, JC−F = 5.6 Hz), 124.5 (q, JC−F = 274.0 Hz), 122.4,
120.9, 116.6, 115.9, 53.8, 47.4, 37.8, 31.2, 21.3, 13.7; HRMS
(ESI+) calcd for C25H24F3N6O ([M + H]+) 481.1958, found
481.1959. HPLC conditions to monitor the reaction: XBridge-
Shield-RP18 (5 μm, 4.6 mm × 250 mm), 1.0 mL/min, oven
temperature = 40 °C, UV detection at 271 nm, mobile phase A =
900:100:1 v/v/w H2O/MeCN/AcONH4, mobile phase B =
100:900:1 v/v/w H2O/MeCN/AcONH4, gradient (time
(min)/B conc (%)) = 0/5 → 5/45 → 30/45 → 35/100 →
40/100 → 40.01/5 → 47/stop, relative retention time (RRT) of
hydrazide (10) = 0.29, RRT of intermediate ( )-25 = 0.39, RRT
of intermediate ( )-9 = 0.72.
Characterization of Oxadiazole ( )-29. FTIR (cm−1,
KBr) 3419, 2952, 1588, 1499, 1403, 1313, 1120, 1036, 964, 821,
770, 736; 1H NMR (600 MHz, CDCl3) δ 7.82 (d, J = 1.3 Hz,
1H), 7.74 (d, J = 7.9 Hz, 1H), 7.58 (d, J = 15.7 Hz, 1H), 7.58 (m,
1H), 7.58 (m, 1H), 7.53 (d, J = 7.7 Hz, 1H), 7.42 (br dd, J = 7.9,
7.9 Hz, 1H), 7.36 (d, J = 15.7 Hz, 1H), 7.03 (d, J = 7.7 Hz, 1H),
6.98 (dd, J = 1.2, 0.9 Hz, 1H), 4.67 (dd, J = 7.6, 7.6 Hz, 1H), 4.07
(s, 3H), 3.57 (ddd, J = 6.6, 6.3, 2.2 Hz, 2H), 2.54 (dddd, J = 13.6,
10.7, 8.3, 5.1 Hz, 1H), 2.30 (d, J = 0.9 Hz, 3H), 2.29 (m, 1H),
Formation of the Diastereomeric Salt (S)-5·D-DPTA
Using D-DPTA (Scheme 4). A reactor was charged D-DPTA
(14.0 kg, 44.1 mol), MeOH (27.4 kg), and EtOAc (72.9 kg)
under a nitrogen atmosphere, and the mixture was stirred and
heated to 50 °C. To this mixture was added a solution of
racemate ( )-5 (38.5 kg, 80.1 mol, dissolved in MeOH (31.9
kg) and EtOAc (85.1 kg) at 55−60 °C in advance) over 1.5 h at
51−53 °C. (After addition of the first 20% of solution, seed
crystals (5.1 g) were added, and then the remaining ∼80% of the
I
Org. Process Res. Dev. XXXX, XXX, XXX−XXX