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J Am Oil Chem Soc (2009) 86:77–82
Sulfonation of the Product I
Table 1 The results of orthogonal experiment for reduction, sulfo-
nation, substitution and hydrolytic reactions
The influences of the reaction time, temperature and
extraction method on the yield of sulfonation of the product I
were investigated by employing an L9(34) orthogonal
experiment, in which levels of the main factors were as fol-
lows: reaction time A (A1 = 3.5 h, A2 = 4 h, A3 = 4.5 h),
No. Factor
Aa
Yield
Dd Ee
Bb
Cc
Ff
Gg
Hh
1
1
1
1
2
2
2
3
3
3
1
2
3
1
2
3
1
2
3
1
2
3
2
3
1
3
1
2
1
2
3
3
1
2
2
3
1
67.58 90.87 91.23 86.24
85.21 95.55 94.06 89.25
91.22 97.78 94.28 89.67
75.36 92.45 95.71 91.04
95.37 97.45 96.33 92.33
96.56 93.36 93.31 89.25
86.25 95.89 95.54 91.03
95.89 93.66 93.59 90.22
98.22 96.75 96.75 92.33
Reduction
2
reaction temperature
B
(B1 = 23 °C, B2 = 26 °C,
3
B3 = 29 °C) and extraction method C (see the ‘‘Experi-
mental Procedures’’). The results of range analysis indicate
that the optimal sequence of C–B–A and the optimal com-
bination of A3B3C3, and the results of the variance analysis,
shown in Table 2, indicate that the effect of factors B and C
on the yield revealed significant at 5 and 1% level, respec-
tively. As factors B and C should be controlled at optimal
level, therefore, the optimal combination was A1B3C3. The
experiment was performed at 29 °C for 3.5 h with Method 3.
The yield of product II exceeded 95%.
4
5
6
7
8
9
k1
k2
k3
k1
k2
k3
k1
k2
k3
k1
k2
k3
a–d
81.34 76.40 86.68
89.10 92.16 86.26
93.45 95.33 90.95
94.73 93.07 92.63
94.42 95.55 94.92
95.43 95.96 97.04
93.19 94.16 92.71
95.12 94.66 95.51
95.29 94.78 95.38
88.39 89.44 88.57
90.87 90.60 90.84
91.16 90.42 91.01
Optimal sequence: B–A–C
Optimal combination: A3B3C3
Sulfonation
Pyridine with strong basicity usually acted as an acid-
binding agent. In sulfonation, 2,4,6-trimethylpyridine was
added to absorb HCl. After the absorption, 2,4,6-trimethyl-
pyridine was neutralized by adding excess HCl. During the
experiment, when eluting the dichloromethane phase using
1 mol/L HCl, we found that the colors of the eluted
aqueous phases from the first to the third time were all
yellowish, which meant the aqueous phases had to be
extracted with dichloromethane one more time.
Optimal sequence: C–B–A
Optimal combination: A3B3C3
Substitution
Optimal sequence: C–A–B
Optimal combination: A3B2C2
Hydrolysis
Optimal sequence: A–C–B
Optimal combination: A3B2C3
Factor A, B, C, and D (black). For reduction (A-reaction time,
B-reaction temperature, C-the amount of LiAlH4 added to per 100 g
GLA); For sulfonation (A-reaction time, B-reaction temperature,
C-extraction method); For substitution (A-reaction time, B-reaction
temperature, C-the amount of added metallic sodium); For hydrolysis
(A-reaction time, B-reaction temperature, C-the amount of NaOH
added to per 100 g III)
Substitution of the Product II
For the substitution of the product II, the influences of the
reaction time, temperature and amount of added metallic
sodium on the yield were investigated by employing an
L9(34) orthogonal experiment, in which reaction time is
factor A (A1 = 1.5 h, A2 = 2 h, A3 = 2.5 h), reaction
e–f
The yield of reduction, sulfonation, substitution and hydrolytic
reaction products
temperature is factor
B3 = 90 °C), and for per 100 g II, the amount of added
metallic sodium is factor (C1 = 5 g, C2 = 8 g,
B
(B1 = 80 °C, B2 = 85 °C,
Therefore, factors A and B should be controlled at the
optimal level and factor C held at any level, i.e. A3B3C1.
With this combination, the experiment was performed at
35 °C for 4.5 h with 40 g LiAlH4 added into per 100 g
GLA. The yield of I exceeded 90%.
C
C3 = 11 g). The result of range analysis in Table 1 shows
the optimal sequence was C–A–B and the optimal combi-
nation was A3B2C2, and the variance analysis of Table 2
indicated the effect of factors A and C on the yield was
significant at 5%. Therefore, factors A and C should be
controlled at the optimal level and factor B may at any
level, i.e. A3B1C2. The experiment was carried out at 80 °C
for 2.5 h with 8 g metallic sodium added per 100 g II. The
yield of the III exceeded 95%.
The final products of the reduction might include I,
LiOH, Al (OH)3, LiAlO2, which were the proportional to
GLA and LiAlH4. A sediment of Al(OH)3 produced in the
reduction was granular but amorphous. When the product I
was directly extracted with diethyl ether, the yield obtained
was rather low, because I could be included in the sedi-
ment, similar to a urea inclusion complex. Thus, in order to
destroy the crust of the inclusion, it was necessary to wash
the sediment repeatedly with water till I was released. Then
I was able to be extracted with diethyl ether from the water
phase.
For substitution, studies were made of the influences
on the experimental results by the reaction time and
temperature of both metallic sodium with ethanol and
diethyl malonate with sodium ethoxide. At lower tem-
peratures, metallic sodium took a long time to dissolve in
ethanol. As soon as it was dissolved, if diethyl malonate
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