Organic Process Research & Development
Article
7.71 (dd, J = 8.5, 2.1 Hz, 1H), 7.76 (d, J = 1.5 Hz, 1H), 7.85
(dd, J = 11.9, 2.5 Hz, 1H), 8.53 (d, J = 2.6 Hz, 1H), 9.35 (br s,
3H); 13C NMR (151 MHz, DMSO-d6) δ 106.5 (d, J = 24.2
Hz), 107.8, 114.7 (d, J = 3.0 Hz), 121.6, 125.2, 127.8, 135.2,
140.9, 153.1 (d, J = 243.1 Hz); IR (ATR) 461, 507, 600, 650,
762, 804, 878, 889, 914, 955, 1030, 1047, 1109, 1142, 1211,
1277, 1393, 1510, 1524, 1626, 2577, 2758, 2797, 2974 cm−1;
HRMS (ESI) [M + H]+ calcd for C9H9FN3 178.0781, found
178.0775.
1-Methoxypentane-2,4-dione (19). Toluene (165.7 kg),
and t-BuONa (26.4 kg, 274.3 mol) were charged to a reaction
vessel at 20−30 °C under a nitrogen atmosphere. The
suspension was stirred for 10 min at 20−30 °C and cooled
to 0−10 °C. A mixture of 18 (23.8 kg, 228.6 mol) and acetone
(13.3 kg, 228.6 mol) was added dropwise to the suspension at
0−10 °C, and the reaction mixture was stirred for 18 h at 20−
30 °C and then cooled to 0−10 °C. HCl (2 M, 98.5 kg) was
added, followed by adjustment with 2 M NaOH (70.0 kg) to
pH 10.25−10.75. The two layers were separated, and 90% w/w
AcOH (21.4 kg, 320.0 mol) was added to the aqueous solution
to give a solution of 19 (gross 243.1 kg, content 10.5% w/w,
net 25.5 kg, HPLC purity 93.7 area % (HPLC conditions B),
86% yield). This solution was used in the next reaction without
further purification.
1522, 1641, 1668, 3115 cm−1; HRMS (ESI) [M + H]+ calcd
for C15H16FN4O3 319.1206, found 319.1197.
3-(3-(Dimethylamino)acryloyl)-1-(2-fluoro-4-(1H-pyr-
azol-1-yl)phenyl)-5-methoxypyridazin-4(1H)-one (21).
Me2NCH(OMe)2 (83.9 kg, 704.1 mol), 20 (74.7 kg, 234.7
mol), and DMAc (189.6 kg) were charged to a reaction vessel
at 20−30 °C under a nitrogen atmosphere. The mixture was
stirred for 3 h at 57−67 °C and cooled to 45−55 °C. EtOAc
(1008.5 kg) was added dropwise at 45−55 °C, and the mixture
(1500 L) was stirred for 2 h at 20−30 °C. The mixture was
separated into two volumes, 850 and 650 L. The resultant
precipitate from the 850 L portion was collected by filtration
and washed with EtOAc (114.3 kg) to give wet crude 14 (43.4
kg), and the resultant precipitate from the 650 L portion was
collected by filtration and washed with EtOAc (87.4 kg) to
give wet crude 21 (32.9 kg). The combined wet crude 21 was
dried in vacuo at 50 °C to give crude 21 (68.8 kg, 77% yield)
as a light-brownish solid. A suspension of crude 21 (68.7 kg)
and DMSO (377.9 kg) was dissolved at 80−90 °C, and the
solution was cooled to 45−55 °C and stirred for 0.5 h at the
same temperature. EtOAc (618.3 kg) was added dropwise over
3 h at 45−55 °C, and the mixture was stirred for 0.5 h at the
same temperature. After cooling to 20−30 °C, the mixture
(1050 L) was stirred for 1.5 h at the same temperature. The
mixture was separated into two volumes, 520 and 530 L. The
resultant precipitate from the 520 L portion was collected by
filtration and washed with EtOAc (91.9 kg) to give wet 21
(31.3 kg), and the resultant precipitate from the 530 L portion
was collected by filtration and washed with EtOAc (93.6 kg) to
give wet 21 (32.9 kg). The combined wet 21 was dried in
vacuo at 50 °C to give 21 (61.2 kg, 99.6 area % (HPLC
conditions C), 89% yield) as a light-yellowish solid. Mp 225−
227 °C; 1H NMR (600 MHz, DMSO-d6) δ 2.82 (s, 3H), 3.09
(s, 3H), 3.79 (s, 3H), 5.22 (br s, 1H), 6.64 (s, 1H), 7.38 (br s,
1H), 7.81−7.88 (m, 2H), 7.92 (dd, J = 8.7, 2.3 Hz, 1H), 8.05
(dd, J = 12.1, 2.3 Hz, 1H), 8.49 (s, 1H), 8.67 (d, J = 2.6 Hz,
1H); 13C NMR (151 MHz, DMSO-d6) δ 36.8, 44.3, 56.1,
106.6 (d, J = 25.7 Hz), 108.8, 114.2 (d, J = 3.0 Hz), 126.3,
128.2, 128.5, 129.0 (d, J = 10.6 Hz), 140.6 (d, J = 10.6 Hz),
142.0, 154.4, 155.1 (d, J = 250.7 Hz), 161.7; IR (ATR) 436,
457, 513, 606, 629, 652, 685, 758, 814, 854, 864, 910, 966,
1028, 1042, 1063, 1117, 1202, 1321, 1364, 1439, 1514, 1568,
1597, 3123 cm−1; HRMS (ESI) [M + H]+ calcd for
C19H19FN5O3 384.1472, found 384.1460.
1-(2-Fluoro-4-(1H-pyrazol-1-yl)phenyl)-5-methoxy-3-
(1-phenyl-1H-pyrazol-5-yl)pyridazin-4(1H)-one (1).
AcOH (225 L) and 21 (30.0 kg, 78.2 mol) were charged to
a reaction vessel at 20−30 °C under a nitrogen atmosphere,
and the mixture was dissolved at the same temperature.
Phenylhydrazine (8.88 kg, 82.1 mol) was added at 20−30 °C,
and the mixture was stirred for 4.6 h at 20−30 °C. HCl (1 M,
750 mL) was added to the reaction mixture kept at 20−30 °C,
and the mixture was allowed to stand overnight and then
stirred for 1 h at 20−30 °C. The resultant precipitate was
collected by filtration, washed with a solution of AcOH (21 L)
and water (39 L) and then with EtOH (150 L), and dried in
vacuo at 50 °C to give crude 1 (31.2 kg, 93% yield) as a light-
yellowish solid. DMSO (280 L) and crude 1 (31.2 kg) were
charged to a reaction vessel at 20−30 °C under a nitrogen
atmosphere, and the mixture was dissolved at 67−68 °C. The
solution was filtered with a microfiltration membrane filter and
rinsed with DMSO (31 L). To the combined filtrate was added
EtOH (315 L) dropwise at 60−70 °C. After cooling to 20−30
3-(2-(2-Fluoro-4-(1H-pyrazol-1-yl)phenyl)-
hydrazineylidene)-1-methoxypentane-2,4-dione (20).
HCl (3 M, 226.2 kg, 644.6 mol) and 13·HCl (gross 27.1 kg;
content 99.8% w/w, net 27.0 kg, 126.4 mol) were charged to a
reaction vessel (vessel A) at 20−30 °C under a nitrogen
atmosphere. A solution of NaNO2 (11.3 kg, 164.3 mol) and
water (27 kg) was added dropwise at 0−10 °C, and the
solution was stirred for 1 h at the same temperature (solution
A). A solution of 19 (gross 225.6 kg, content 10.5% w/w, net
23.7 kg, 182.1 mol), NaOAc (51.8 kg, 632.0 mol), and MeOH
(405.3 kg) were charged to a reaction vessel at 20−30 °C
under a nitrogen atmosphere, and the solution was stirred for
10 min at 20−30 °C and then cooled to 0−10 °C (vessel B).
Solution A was added dropwise to vessel B at 0−10 °C. After
MeOH (21.3 kg) was added, the mixture (1000 L) was stirred
for 2 h at 20−30 °C. The mixture was separated into two
volumes, 510 and 490 L. The resultant precipitate from the
510 L portion was collected by filtration, washed with water
(91.8 kg) three times, and 50% v/v aqueous MeOH (24.6 kg)
to give wet 20 (33.3 kg), and the resultant precipitate from the
490 L portion was collected by filtration, washed with water
(88.2 kg) three times, and 50% v/v aqueous MeOH (23.7 kg)
to give wet 20 (31.8 kg). The combined wet 20 was dried in
vacuo at 50 °C to give 20 (37.5 kg, 98.8 area % (HPLC
conditions A), 93% yield) as a yellowish solid comprising a 1:1
1
mixture of E and Z isomers. Mp 154−156 °C; H NMR (600
MHz, DMSO-d6) δ 2.42 (s, 1.5H), 2.52 (s, 1.5H), 3.33 (s,
1.5H), 3.34 (s, 1.5H), 4.56 (s, 1H), 4.69 (s, 1H), 6.59 (s, 1H),
7.79 (s, 1H), 7.81−7.86 (m, 1H), 7.87−7.97 (m, 2H), 8.57 (d,
J = 2.3 Hz, 1H), 14.51 (s, 1H); 13C NMR (151 MHz, DMSO-
d6) δ 26.1, 30.7, 58.41, 58.44, 73.3, 76.8, 106.2 (d, J = 24.2
Hz), 106.3 (d, J = 24.2 Hz), 108.3, 115.17 (d, J = 3.0 Hz),
115.22 (d, J = 3.0 Hz), 117.4, 117.6, 127.1 (d, J = 10.6 Hz),
127.2 (d, J = 9.1 Hz), 128.0, 133.0, 133.5, 137.22 (d, J = 9.1
Hz), 137.23 (d, J = 9.1 Hz), 141.5, 151.4 (d, J = 244.6 Hz),
151.5 (d, J = 244.6 Hz), 193.8, 196.3, 196.5, 197.0; IR (ATR)
449, 525, 600, 611, 654, 756, 789, 829, 876, 937, 949, 978,
1047, 1090, 1204, 1231, 1265, 1302, 1352, 1375, 1396, 1506,
G
Org. Process Res. Dev. XXXX, XXX, XXX−XXX