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A. Knijnenberg et al. / Polymer 51 (2010) 1887e1897
2.4.9. Phenylethynyl amide (IX) or N,N0-diphenylethynyl-1,4-
which resulted in a spin-dope with a maximum PPTA content of
19.8%. In a twin-screw extruder the spin-dope was heated to 85 ꢀC
and pushed though a spinneret, stretched within the air-gap and
finally coagulated in water with a temperature of around w5 ꢀC.
After drying, fibres were annealed at temperatures at either 380 or
430 ꢀC in order to induce crosslinking via the reactive end-groups.
All fibres were spun at a line speed of 200 m minꢁ1. The fibres were
labelled according to the end-group used. For example, ANIL20-200
refers to a fibre based on 20 wt% aniline terminated oligomer spun
at a line speed of 200 m minꢁ1, whereas ANIL20-200HT refers to the
same fibre but heat-treated at 380 ꢀC.
benzenedi-carboxamide
Tm ¼ 392 ꢀC, Texo ¼ 394 ꢀC. 1H NMR (D2SO4)
d(ppm): 7.3e8.4 (m,
22H)
2.4.10. 4-(Trifluorovinyloxy) amide (X) or N,N0-1,4-phenylenebis[4-
[(trifluoroethenyl) oxy]-(9 cl) benzamide
13H NMR (DMSO-d6)
d
(ppm): 7.5 (d, 4H), 7.7 (s, 4H), 8.1 (d, 4H),
10.3 (s, eNH). 13C NMR (DMSO-d6)
(ppm): 106.7, 116.2, 121.4, 130.0,
132.6, 135.6, 157.0, 164.8. 19F NMR (DMSO-d6)
d
d
(ppm): ꢁ117.2 (1F,
dd, cis CF]CF2), ꢁ125.3 (1F, dd, trans CF]CF2), ꢁ134.4 (1F, dd, CF]
CF2).
3. Results and discussion
2.4.11. Aniline (ANIL) amide (XI) or N,N0-diphenyl-1,4-
benzenedicarboxamide
3.1. Synthesis and characterisation of end-groups, model
compounds and oligomers
Tm ¼ 345 ꢀC. 1H NMR (DMSO-d6)
d(ppm): 7.13 (t, 2H), 7.38 (t, 4H),
7.81 (d, 4H), 8.11(s, 4H), 10.39 (s, 2H). 13C NMR (DMSO-d6)
d(ppm):
121.2, 124.6, 128.4, 129.4, 138.2, 139.7, 165.5.
The model compounds were synthesised following a straight-
forward condensation coupling of the acid chloride or amine
functionalised end-group with either p-phenylenediamine or ter-
ephthaloylchloride. The end-groups that were used are readily
available or easy to synthesise via standard literature procedures.
Final products were purified by recrystallisation or by washing
them with hot THF to remove any remaining starting materials or
side products. NMR using either D2SO4 or DMSO-d6 as a solvent
confirmed the structure of all model compounds.
Thermal analysis revealed that maleimide (I) and methyl (II)
maleimide end-capped model compounds, did not show a well-
defined melt-transition and that the phenyl maleimide melted at
363 ꢀC. The starting temperature for the endothermic reaction of the
maleimide functionality (289 ꢀC) in the unsubstituted maleimide (I),
is influenced by the presence of a substituent such as a methyl (II) or
phenyl (III) group and increases towards 376 ꢀC for the latter ones e
a shift of approximately 90 ꢀC. An overview of all model compounds
and their thermal properties is provided in Table 2.
In contrast, melting temperatures for acrylates were rather low
and in a range of 230e276 ꢀC. Immediately upon melting, the
unsubstituted acrylate (IV) shows an exothermal peak in the DSC
curve whereas no exothermal reactions could be detected for the
substituted acrylates (VeVIII). Both the phenylethynyl (IX) and the
trifluorovinyloxy (X) compound show distinct curing reactions in
the liquid and solid phase respectively. The aniline (XI) end-capped
model compound, synthesised as inert reference only melted upon
heating.
2.5. Synthesis of oligomers
All oligomer variations were prepared according to the synthetic
procedure as shown in Scheme 2. As a representative example, we
describe the preparation of a 5000 g molꢁ1 maleimidobenzoyl
chloride end-capped oligomer. In preparation of the synthesis, all
glassware were pre-dried in an air-circulation oven at 120 ꢀC for at
least 60 min. NMP was dried over and distilled from P2O5 and
stored under a continuous nitrogen flow. CaCl2 was dried in
a vacuum oven at 200 ꢀC for at least 12 h prior to the experiments.
The final solvent mixture generally contained less then 200 ppm
H2O.
PPTA-MIBC-5K. A 2 L reactor vessel equipped with a mechanical
stirrer, nitrogen inlet and vacuum connection was charged with
w270 mL NMP/CaCl2 (8.5 wt%) and 19.46 g (0.18 mol) p-phenylene
diamine (PPD). After closing the reactor, a vacuum was applied on
the reaction mixture followed by a nitrogen purge. This procedure
was repeated at least 3 times in order to remove all traces of
moisture and air. This mixture was stirred (150 rpm) for 30 min
while heating at 60 ꢀC and sonicating for 10 min in order to dissolve
all PPD monomer. This mixture was cooled to w0 ꢀC and 36.54 g
(0.18 mol) terephthaloylchloride (TDC) and 2.07 g (0.0087 mol)
maleimidobenzoyl chloride (MIBC) were added. The stirring rate
was increased to 320 rpm and the reaction mixture was stirred for
at least 20 min while monitoring torque and temperature. Directly
following the addition of the TDC/MIBC components the temper-
ature increased to around 37 ꢀC and the reaction mixture formed
a yellow thick slurry, which transformed into a claylike substance
towards the end of the reaction.
3.2. Chemical stability of end-groups in strong acid environment
Good chemical stability of the end-groups in 85 ꢀC sulphuric
acid is important to survive the fibre spinning process and to be
effective in the subsequent heat treatment process. This means that
the end-groups should not undergo any premature reactions that
prevent proper crosslinking in the latter heat treatment step or
even interfere with the fibre spinning process, resulting in deteri-
oration of tensile properties. The spin-dope has to remain stable for
at least 30 min at 85 ꢀC before the fibres are spun, coagulated in
water and washed. The most important technique that we
employed for investigating the chemical stability was the evolution
of 1H NMR spectra, recorded every 10 min with D2SO4 as the
solvent at 85 ꢀC. Where possible or required, additional NMR
methods were employed, i.e. 13C NMR and 19F NMR.
The final product was coagulated in demineralised water and
washed 4 times before being collected by filtration. The yellow
fibrous product was then dried for 24 h in an 80 ꢀC vacuum
(w25 mbar) oven and another 24 h in a 50 ꢀC vacuum oven
(<1 mbar). After drying, 37 g (83%) oligomer was collected for
further processing and characterisation. The quantities of starting
materials used for the syntheses are summarised in Table 1. The
yields were generally found to be above 80%.
2.6. Fibre spinning
In preparation of the dry-jet wet spinning process for the
manufacturing of the fibres, spin-dopes containing 20 wt%
5000 g molꢁ1 oligomer and 80 wt% high molecular weight
(Mn ¼ 10,000 g molꢁ1) PPTA polymer were prepared. Both oligomer
and polymer were ground, filtered and at a temperature of ꢁ20 ꢀC
mixed with sulphuric acid (99.8%) flakes and stirred overnight,
The 1H NMR reference spectrum of the methacrylate (V) end-
capped model compound, as shown in Fig. 2(a), was obtained at
24 ꢀC immediately after dissolving this compound in D2SO4. Upon
inspection of the proton spectra all-aromatic and -allylic peaks can
be accounted for, i.e. a single peak for the methyl protons, two